May. 13, 2024
Machinery
Cardboard compactors, also known as cardboard balers, are specialised machines designed to compress cardboard waste into dense bales. These dense bales are much easier to store and transport, which aids businesses in handling their waste management strategy. Investing in a cardboard compactor can greatly improve operational efficiency, save costs, and promote environmental sustainability.
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At Gradeall, we manufacture industry-leading cardboard compactors that are built to last. In this guide, we’ll explore the benefits of this type of compactor and provide you with some buying tips to consider before your purchase.
Cardboard compactors offer numerous advantages for businesses that generate a large amount of cardboard waste, such as retailers, warehouses, distribution centres, and manufacturing facilities. Here are some key benefits to consider:
Cardboard compactors significantly reduce the volume of cardboard waste, allowing businesses to save valuable storage space. Baled cardboard takes up much less space than loose cardboard, making it easier to manage and store.
By compacting cardboard waste, businesses can reduce waste disposal costs. Baled cardboard is denser and requires fewer pickups or dumpster replacements, resulting in lower hauling and landfill fees.
Cardboard compactors also promote eco-friendly practices by encouraging primary recycling. Baled cardboard is easier to handle and transport to recycling facilities, diverting waste from landfills and reducing the environmental impact of cardboard disposal.
Using a cardboard compactor streamlines waste management processes. Employees spend less time handling loose cardboard and focus more on productive tasks, improving overall operational efficiency.
By compacting waste, businesses can also remove tripping hazards, reducing the likelihood of trips and falls. Compact bales are also much easier to handle and transport, reducing the risk of workplace injuries associated with moving heavy and bulky loads of cardboard.
Finding the right cardboard compactor will depend on your premises, the available space, the volume of cardboard waste produced, and a range of other factors. Check out our helpful buying guide for what to consider before your purchase:
Evaluate the amount of cardboard waste generated and the available space for a compactor. Consider factors like the volume of cardboard, frequency of waste generation, and available power supply to determine the right compactor size and type.
Measure the available space in your facility to ensure the compactor fits comfortably. Consider access to loading docks or areas where the compactor will be installed. It’s important to have a clear understanding of installation requirements, including electrical and safety considerations.
Look for cardboard compactors with safety features such as emergency stop buttons, safety interlocks, and safety cages to prevent accidents and ensure employee well-being while operating the machine.
Invest in a reputable brand known for manufacturing durable and reliable compactors (hint, hint, that’s us at Gradeall!). Read customer reviews, check warranty terms, and inquire about maintenance and service options.
Determine your budget for purchasing a cardboard compactor. Consider long-term cost savings and return on investment (ROI) when evaluating different models. While it’s important to find a cost-effective option, prioritise quality and suitability for your specific needs.
It’s also worth considering the type of baler wire that you will need for your cardboard compactor. Consider the cost, quality, and strength of the wire and determine whether or not it is suitable for your baling needs.
Remember to consult with suppliers, compare multiple options, and make an informed decision based on your specific requirements and budget. A cardboard compactor can be a valuable addition to your waste management strategy, offering numerous benefits while promoting sustainability and efficiency in your business operations.
As a renowned manufacturer of recycling machinery, we at Gradeall, have developed an impressive fleet of cardboard compactors. Whether you need a sturdy machine for retail premises or a cardboard compactor that can handle industrial volumes of waste, we have the right machine in stock, ready to meet your operational needs.
This single-chambered vertical baler creates a compact and neat bale from any type of cardboard or plastic waste. The G-Eco 50 S has been designed to be low maintenance and operates on a 24v low voltage at the control panel for enhanced operator safety.
This cardboard compactor is ideal for small businesses that need an affordable and convenient machine that meets their waste management needs.
The GV500 is a heavy-duty baler that can produce 500 kg bales. It can be used for a variety of waste materials, including soft and rigid plastics, WEEE, foam, and cardboard. This feature, in combination with a mechanical bale eject system, makes it a great option for industrial use.
The GH500 is a horizontal baler capable of handling over 50 tonnes of waste material per week. It can be used to process a range of recyclables including paper, cardboard, hard and rigid plastics, light steel, aluminium cans, and more.
It also features an automatic bale ejection and Internet Connectivity for remote monitoring and configuration, making it an ideal solution for large-scale waste management systems.
This is just a small selection of the range of cardboard and multi-material compactors that we manufacture and design. If you’re unsure about which machine would be most suitable for your premises or want to talk about integrating it within your operation, get in contact with a member of the Gradeall team for expert advice and guidance that you can trust.
At Gradeall, we strive to provide high-quality waste management solutions for every type of waste. Whether you need cardboard compactors, glass crushers, or tyre balers, we have the practical solution ready to meet the needs of your operation.
Gradeall recycling machinery is renowned throughout the world for its durable, efficient, and long-lasting performance. We design and manufacture industry-leading cardboard compactors and recycling machinery. With regular maintenance and servicing checks on all of our equipment, you can be assured that you’ll get the most out of your investment whilst enhancing your waste management strategy.
Whether you produce a few tonnes of cardboard waste per week or thousands every year, investing in a cardboard baler is one of the best decisions that your business could ever make, especially if your wheelie bins are constantly overflowing and you’re needlessly sending cardboard to landfill.
That’s a bold statement I know but it’s nothing short of the truth – cardboard balers make for fantastic investments if your business generates the required quantities of cardboard and seeks to improve its waste management processes. In this guide, we’ll explore why you should consider investing in your cardboard waste management, discuss which types of businesses are best suited for cardboard balers, and break down the benefits you would reap from such an investment. But first, let’s quickly recap what a baler is.
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Are you interested in learning more about waste baling machine? Contact us today to secure an expert consultation!
A baler is a piece of waste machinery that compresses loose waste materials into high-density bales. Various types of balers exist, from vertical models that compress from above to fully automatic and semi-automatic versions which tend to compress horizontally. Regardless of the baler type, they all work in a similar way – recyclable waste is loaded into the machine’s chamber, where a hydraulic ram compresses the waste, reducing its overall volume (in the case of cardboard waste, a baler can reduce its volume by up to 95%). This bale is then tied off using baler strapping or baling wire and then ejected from the machine, ready to be placed on a pallet and stored until it is collected.
Cardboard balers are suitable for just about any business that produces cardboard waste and wishes to take advantage of the numerous benefits these machines offer. At Greenbank, we stock a variety of models, from smaller vertical balers, such as the Bramidan B3 model ideal for retail businesses with low waste volumes, to much larger mill-size balers, such as the B50. There are also a variety of semi and fully automatic balers best suited for larger facilities that produce high volumes of cardboard waste.
It’s important to note that our balers are not limited to cardboard waste; depending on the model, they can also bale plastic, paper, and PET bottles.
Cardboard balers offer a plethora of benefits for your business, including:
Cardboard balers can help you reduce the amount of space your waste takes up in your facility. Not only does the waste itself take up less space (often reduced by up to 95%), but because the need for bins and skips is also reduced, you require fewer of those on your site too.
The balers themselves do not take up much space; for example, vertical balers occupy less space than a small hatchback, making it easier to add one to your site.
These machines reduce the amount of time and effort required for dealing with waste cardboard, allowing your employees to better utilise their time and focus on more important tasks. This is especially true if the baler is placed at the source of waste, further saving your staff’s time and the overall labour required.
Cardboard balers can significantly reduce your overall waste management costs – not only will you require fewer wheelie bins to store your waste, but the need for collections is also reduced, saving on transportation costs. Additionally, by baling your cardboard, you can begin to send it off to recycling centres instead of landfills, saving you from landfill tax.
Cardboard bales are a valuable asset that you can sell to recycling centres for a handsome rebate. The price you may expect to receive per tonne of baled cardboard varies, but at the time of writing, you can expect to receive between £95 and £125 per tonne.
Contaminated waste cannot be recycled and must be sent to landfills. Obviously, sending waste to landfills is not ideal, and you lose the potential rebate for the material. Keeping your waste separated and baling recyclables reduces the risk of contamination. It also maximises the asking price of the cardboard bale, as clean material is preferred.
Compacted cardboard bales that have been tied off and placed on a pallet are far easier to move around than loose material.
Less cardboard waste being sent to landfills and instead being recycled helps the environment, improves your business’s sustainability practices, and reduces your carbon footprint. With fewer collections required, carbon emissions are also reduced.
The baler machines used for baling cardboard are compatible with various recyclable materials, including plastic, paper, and PET bottles (depending on the model). Switching between materials is as simple as cleaning the baler out to ensure there’s no waste contamination and then loading the new material into the machine.
This of course greatly varies on the baler model and the volume of waste your business produces. But to give you a better idea, for our mill-size baler models, it takes around 18 months to get your initial investment back if you have never baled your recyclable materials before. Any money earned after this is pure profit.
You can get a better understanding of how much you’re set to earn by using the following calculation:
Tonnes of cardboard waste produced x Price of baled cardboard per tonne (between £95-£125) = Estimated revenue
A cardboard baler is a great investment. Not only will you benefit from lower waste management costs and an additional revenue stream, but it will also positively impact your business’s sustainability ratings and carbon footprint. As governments worldwide push for net-zero carbon emissions, investing in your waste management protocols is bound to set you apart from your competition and give you a competitive edge.
If you’re unsure which type of machine would best suit your business’s needs, consider booking a free waste management audit call. We’ll help you better understand your waste streams and recycling processes and provide recommendations for improving them.
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