MudBots 3D Concrete Printers - Print a House - Save 70% Cost

MudBots 3D Concrete Printers - Print a House - Save 70% Cost

Consumers are increasingly disillusioned with the exorbitant costs tied to conceptual designs in traditional construction. This conventional method often stifles creativity unless one is ready to bear the astronomical expenses. With 3D printing technology, the cost of constructing something mundane versus something extraordinary is virtually the same.

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The Advantage of 3D Concrete Printing

Even if a 3D printer wasn't faster or cheaper, it still stands out as a revolutionary tool. This is largely due to its capacity to allow architects to offer previously cost-prohibitive designs.

Continual Printing Efficiency

To ensure seamless printing without halting every 12 inches, as seen with other technologies, it's vital to use a batch plant that calibrates the dry and liquid ingredients according to changing weather conditions. The mix used at dawn is different from what's used later. MudBots provides diverse mix formulas with varying strength and curing times, avoiding the need to buy costly proprietary mixes, as all ingredients are locally available.

The mix is batched on-site where liquid ingredients are added to the dry mix, subsequently mixed for delivery to a computer-controlled pump. This pump harmonizes with the printer to manage nozzle speed and material volume.

From Design to Execution

After preparing the 3D model, the STL file is loaded into slicing software. This software dictates the height of each printed layer. Post-slicing, the system generates code that translates into actual nozzle movements.

Creating the 3D Model

Initially, a 2D design is conceptualized using CAD software, which is then converted into a 3D model using software capable of exporting STL files.

Hundreds of mix formulas, resembling mortar, undergo months of testing for properties like fluidity, bonding, water resistance, seismic resilience, curing, and strength. Depending on structural needs, mixes range from 1200 PSI to 10,000 PSI.

Diverse Applications

Concrete Printing, or 3DCP, is versatile enough to print large structures, from spas and barbeques to houses and commercial buildings, bypassing the need for traditional construction methods. MudBots offers printers between 15' x 15' and 100' x 100'.

Utilize the provided worksheet to determine the Cubic Inch Cost of the ingredients for your specialty mix. This worksheet will highlight potential savings in materials and labor.

In the realm of eye-catching signage, budget constraints often limit creativity. Imagine the innovative development entries now possible with these printers. With such versatility, having printer downtime would be imprudent.

Industry Impact

Concrete printing is poised to revolutionize several industries. For example, traditional pool construction costs will plummet, enabling homes to come with water features at reduced prices. Landscapers will also find these printers advantageous for offering competitively priced products while maintaining profitability.

Printing on-site can drastically cut underground construction costs. Additionally, house plans can be adapted to feature dome roofing, eliminating trussing and sheeting expenses. As advancements emerge, upgrades will integrate seamlessly with existing printers.

Whether aiming for a specific R-factor or finishing walls to customer satisfaction, this technology provides numerous benefits. Solid concrete walls have an R9 Value, but hollow walls filled with materials like fiberglass can achieve the desired R-value. The finishing process occurs in real-time during wall printing.

If builders prefer smooth wall finishes, they can apply textures like knock-down broquet or orange peel the next day. Unlike traditional taping, which requires days to dry, mason finishes are completed within hours.

Certain regions opt for brick and mason finishing over wood framing. Hollow wall printing can also reduce costs for electrical and plumbing setups. Depending on the mix, rebar-less exterior and bearing walls are feasible. High PSI concrete and geopolymer mixes can offer durability without rebar.

Structurally Superior

Warp-free, fire-resistant, and mildew-proof, 3D concrete printing presents a superior alternative to framing. The printer's precision eliminates the need for chalk lines; pouring the slab and initiating printing is all it takes.

Our printers excel at printing basement walls without forming, backfilling, stripping forms, or needing insulation, drywall, or taping. Future models will even finish slabs within the next 6 to 12 months, with upgrades designed to be compatible across all our printers.

Accurate foundation layout is crucial. With concrete printers, forms and grade levels are consistently precise, streamlining the construction process. Setting up the printer requires minor leveling, and footings can be printed swiftly, minimizing labor, material, and time costs.

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Will 3D Printed Structures Pass Code?

First-time users of concrete printers often recognize the speed and cost efficiency of the technology. Their primary concern is usually about meeting building codes.

International Compliance and Practical Examples

Concrete printers are already constructing homes and commercial buildings worldwide. When considering local applications, think about Insulated Concrete Form (ICF) construction. ICF is widely accepted, even though foam blocks have little structural strength. A concrete printer essentially builds a hollow wall shell, much stronger than foam, which can be reinforced as needed.

Comparing with CMU Construction

Similarities with CMU (Cinderblock) construction are also evident. Concrete printing can produce walls with the same dimensions and twice the strength of cinderblock, minus the grouted joints that are prone to seismic cracking. Hollow printed walls also easily accommodate plumbing, electrical setup, and insulation, making them cost-effective.

Testing and Engineering Support

The real challenge lies in finding a structural engineer willing to work with this technology. With our variety of tested mixes, which have different characteristics like PSI, tensile strength, and fire resistance, engineers can design walls that meet or exceed any code. Our formulas and lab results can support these designs.

Some opt for walls mimicking traditional methods, while others leverage stronger mixes for maximum cost savings.

Customized Solutions

We provide comprehensive plans, videos, and details addressing common construction concerns. Each state or city has its building codes, influenced by factors like mix properties, water table, frost level, and seismic activity. Although we don't offer structural engineering directly, we can guide you towards appropriate resources.

Save Money While Building Your Dream Home

When selecting bricks for your home, consider: uniform color, soundness, fire resistance, shock resistance, hardness, strength, lifespan, ease of handling and storage, local availability, climatic adaptability, aesthetic appeal, and maintenance requirements. Each parameter influences the durability and maintenance of your home.

JSW One Homes helps you choose materials that fit your budget. Our team of professionals ensures that building your dream home is a seamless experience.

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