Pyrolysis Plant Cost Accurate Investment Analysis

Pyrolysis plant cost is a vital factor when investors establish waste recycling project. It determines whether the project investment can generate the expected income. There are many factors affecting the cost, including, machine scale, equipped technology, supporting services, etc. Beston Group, as the top manufacturer, has comprehensive product and full-cycle service. Therefore, customers can get reasonable pyrolysis machine price from us.

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Pyrolysis Plant Cost: How Much Does Setting Up Pyrolysis Project?

The range of Beston pyrolysis plant price is from USD45, 000. This price is flexible according to different models, reactor material, additional equipment. Accordingly, when you wanna know the accurate price, please leave the detailed information to us. There are some costs investors should pay attention to.

Beston Pyrolysis Plant Cost

Beston Group provides 4 types of equipment, including skid mounted type (BLJ-3), batch type (BLJ-6, BLJ-10), semi-continuous type (BLL-16) and fully continuous pyrolysis plant (BLL-30). They have different processing volumes and automation levels. In general, higher processing capacity and degree of automation determine higher pyrolysis machine costs. Just pick up an appropriate line according to your production needs.

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30 Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous Reactor Sizeφ*mmφ*mmφ*mmφ*mmφ*mmφ*mm Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ Noise (dB)&#;60&#;60&#;60&#;60&#;60&#;60 Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. Condensing SystemVertical Condenserφ426*
Single piece condensing area
7.58m2φ630*
Single piece condensing area
17.8m2φ630*
Single piece condensing area
17.8m2φ820*
Single piece condensing area
35.6m2φ820*
Single piece condensing area
35.6m2φ920*
2 sets of vertical condenser 3-in-1 Condenser**
Condensing area
17.51m**
Condensing area
35.85m**
Condensing area
35.85m**
Condensing area
49.5m**
Condensing area
49.5m2

Custom Parts and Ancillary Equipment Cost

In order to improve the automation level or reduce the budget, Beston provides some options on ancillary equipment. They are tyre shredder, exhaust treatment system, feeding system, condensation system, distillation system, and some spare parts. So, it is important for you to understand the requirement for this pyrolysis line. When you contact us, our project consultant will have a detailed introduction to you.

Shipment and Installation Fee

First of all, Beston Group&#;s shipping-related departments plan the most economical transportation schedules and routes for customers. This allows customers to reduce shipping costs. In addition, Beston Group has related certificates and qualifications. We can arrange the delivery quickly and let customers get this pyrolysis machine quickly. When installing this project, customers should take manual labor, construction fee, raw materials cost, fuel and electricity cost into consideration. We will help you to make a plan on the cost of tyre pyrolysis plant in your country.

From Pyrolysis Plant Cost to Profit: ROI Analysis

When customer set up waste recycling projects with different tyre pyrolysis plant costs, profitability is a key consideration. In fact, the return on investment of our equipment is quite impressive. The final total benefit is related to many factors, including machine cost, transportation & installation cost, operating cost, raw material purchase cost, market price of the final product, etc. See a pyrolysis business analysis report of BLJ-16. The data is from Europe&#;s market.

Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows: Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDRemark EquipmentBLJ-16Set TransportationSeafreightSet From Port to SiteSet Customs Tax0.15Set InstallationBeston technician's salaryDay Round-trip ariticketsEa VisaEa Local welderDay welders are needed Local plumberDay Local laborDay Crane forkliftDay MaterialsInstallation materials readySetFoundation, pipe, etc. Licenses/EaEnvironmental, firefighting, etc. Workshop500&#; Total Amount$.00 Operating CostRaw MaterialsWaste tyreTon Water/m³0..17 Electricity/KWH0..8 FuelNatural gasLiter0..8 Labor/People Maintenance/Day Depreciation8 yearsDay175..18 Tax5%0 Total Amount$906.95 End Products PriceTyre oil45%Ton5..245% of input Steel Wire15%Ton1..815% of input Carbon black3%Ton3..230% of input SubsidyTon Total Amount$.2 Daily Income$.25 Monthly IncomeWorking dayDay25$.17 Yearly IncomeWorking dayDay300$

Note: the pyrolysis plant cost estimate is just for reference on the basis of the Europe market. Contact us to get a detailed business plan.

Reducing Costs with Reliable Supplier: Key Role of Beston Group

Choosing a trustworthy pyrolysis plant supplier is the key step in achieving cost-saving investment. Beston Group enables customers to obtain reasonable pyrolysis machine costs through superb technology and a full range of services. Below you will see why Beston Group is a reliable partner when it comes to reducing costs and maximizing profits.

Mature Waste Treatment Process

Beston pyrolysis equipment has a mature processing technology. It can handle tires, plastics and oil sludge. Advanced technologies include gas-phase catalytic pyrolysis technology. The parameters of the equipment will be adjusted according to the different raw materials. The entire project runs stably without trial error costs.

Integrated Control Technology

Beston equipment adopts PLC and DCS remote control system, which has a high degree of automation. They have data storage and download capabilities. The mobile terminal of the device realizes timely online monitoring of the Internet of Things. Through intelligent operation and monitoring, customers can reduce tire pyrolysis plant cost of  labor.

Full Life Cycle Supporting Solution

In order to enable customers to extend the industrial chain, Beston provides supporting pyrolysis oil distillation technology, plastic catalytic pyrolysis technology, anti-coking technology, etc. This improves customer end product value and improve overall customer profitability.

Quality Assurance

Our equipment uses high-quality materials and exquisite manufacturing techniques. In addition, the equipment uses components from well-known brands. Therefore, the service life of Beston Company&#;s equipment is long. Additionally, this reduces the cost of replacement parts.

Eco-friendly Design

The exhaust gas meets the emission standards after being processed by the dust removal system. Water-cooled exhaust system reduces dust pollution. This enables pyrolysis projects to meet the requirements of customers&#; local environmental policies. Meanwhile, this reduces the cost of additional disposal of production waste.

Product Value-added Services

After customers provide the factory layout, Beston provides the layout drawing design, installation drawing design and other kinds of drawings free of charge. At the same time, Beston also provides system software upgrade services. In this way, customers could save some additional capital investment and management cost.

How to Save Running Cost of Pyrolysis Plant?

Running costs are a key part of optimizing the pyrolysis machine cost. Achieving this cost reduction is inseparable from systematic technical guidance and professional equipment technology. Many factors such as equipment operation, maintenance and energy recovery affect running costs.

Further reading:
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Skilled Equipment Operation

Technicians&#; skilled equipment operation is an important measure to improve operating efficiency and reduce pyrolysis equipment cost. Before the equipment is put into production, Beston Group will assist customers in training their operations teams. Therefore, technicians have the professional skills to operate the equipment properly. It greatly improves the operating efficiency of the machine. Skilled operation ensures maximum waste recycling volume with minimal resource loss. Therefore, it reduces running costs.

01

Regular Maintenance&Upkeep

Regular maintenance and upkeep are key to ensuring long-term and stable operation of the equipment. Beston Group provides maintenance manuals to assist customers in formulating maintenance plans. Equipment operation requires regular inspection of key components and systems of the equipment. In addition, timely cleaning and replacement of worn parts is also necessary. This minimizes equipment failure and downtime, thereby reducing the pyrolysis plant cost of repairing.

02

Increase Energy Efficiency

Syngas is a valuable and clean energy produced by the pyrolysis reaction. By optimizing the thermal energy structure, Beston pyrolysis reactor can efficiently recover the thermal energy in the syngas. The syngas is then reused to supply heat for the production process. This process not only achieves efficient use of resources, but also reduces reliance on traditional fossil energy in the production process. Thereby, it reduces the waste tyre pyrolysis plant cost from energy consumption.

03

Pyrolysis in Global &#; Reasonable Prolysis Plant Price + One-stop Installation

Beston Group has over 10 years of experience in the waste recycling field. We have a self-built manufacturing factory of 200,000 square meters. In addition, our professional project team provides one-stop services such as solution development, equipment manufacturing, delivery, installation, and after-sales support. Therefore, Beston Group&#;s equipment and services have been highly praised by customers around the world. If you still have questions about tyre pyrolysis plant price, just contact us. Below are our customers&#; successful projects for your reference.

In the End

When related to pyrolysis plant cost, you not only need to focus on the price itself but also search for good configuration and a comprehensive guarantee. Sometimes, choosing the right configuration and getting a good guarantee will help investors to save more money. You can get them from Beston. Leave your requirement now. Besides, you can see some projects information on Beston Facebook.

The cost of setting up a small scale pyrolysis plant is not high, and you can get a quicker return at a lower cost and lower risk. Generally speaking, the cost of investing in a small scale pyrolysis plant mainly includes five aspects: machine investment, raw material investment, pyrolysis plant site investment, operation investment and labor cost.

1. Machine investment: According to the scale of production, the machine investment cost ranges from USD20,000 to USD100,000, mainly depending on the model, output, configuration and scale of the equipment. The prices of small scale pyrolysis machine produced by different manufacturers are also different, so the investment cost of equipment needs to be confirmed with the manufacturers.

Two kinds of small scale pyrolysis plant

For small scale pyrolysis plant, you can choose frame-type pyrolysis machine and batch-type pyrolysis machine. And there are also a variety of processing capacities to choose from: 500KG, 1T, 2T, 5TPD, 10TPD, 12TPD, 15TPD, etc. In general, 10 tons/day pyrolysis plant is the mainstream model, which realizes automatic production and operation at a relatively low price. But if you want to test run, you can buy a small scale frame-type pyrolysis machine of 500KG/1-3TPD, which is easy to install and easy to operate.

2. Raw material investment: Raw material investment is the investment cost for processing raw materials, such as waste tires, waste rubber, waste plastics, oil sludge, coal tar oil, etc. The purchase price of raw materials of different regions, different types, and different purity varies greatly. Of course, some areas even have relevant policy support, and you can get free waste tires, waste plastics, etc.

Pyrolysis plant and its raw materials

3. Site investment: When choosing a pyrolysis plant site, you need to consider the equipment footprint, plant area, raw material area, product storage workshop, power consumption control area, and worker's office and rest area. The cost of site investment is mainly determined by the local prices, the location and size of the pyrolysis plant. The pyrolysis plant site can be purchased or leased according to its actual situation, and the investment cost is naturally different.

4. Operation investment: The operation investment cost mainly comes from the consumption of electricity, fuel and water. According to the size of the equipment specification configuration, the power consumption is about 15-30kw/h; coal, fuel oil, biomass pellets or natural gas are used as heating fuel, and the syn-gas generated during the pyrolysis process can also be recycled, which can save more than half of the fuel Consumption; DOING pyrolysis plant uses circulating water, almost no water consumption.

5. Labor cost: Generally, for small scale pyrolysis plant, it requires about 3 workers to maintain the normal operation of a set of small scale pyrolysis plant. The specific labor cost should be based on the local consumption level and price level.

Pyrolysis plant project cases and related pictures installed by DOING Company

Therefore, about USD+ to SD100,000+ is needed to set up a small scale pyrolysis plant. If you want to learn more about the machine model, quotation, running videos, etc. of small scale pyrolysis plant, please contact us for consultation!

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