Types of Industrial Conveyors: Table Top vs. Mat Top

Author: Cheryl

Jan. 06, 2025

Mechanical Parts

Types of Industrial Conveyors: Table Top vs. Mat Top

Are you designing a new line or redesigning an existing one? Many food, beverage, and pharma manufacturers today are revamping their processes to boost productivity and achieve higher throughput.

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Obviously, the actual processing machines are important, but so is the equipment that moves product from one machine to another, i.e., the conveyors. Let&#;s look at the relative benefits of two of the most common types of conveyors: table top and mat top.

Table top conveyors

Table top conveyors are modular, which makes them very flexible. You can add or remove modules, they work well with inclines and declines, and they can go around curves. These features make table top conveyors particularly advantageous when space is at a premium.

Table top conveyors are appropriate for sanitary environments where mild detergents are used.

Use a table top conveyor to:

  • Single-file products
  • Expand a line
  • Improve the speed and efficiency of changeovers
  • Accumulate products (Note: The amount of accumulation a table top conveyor can handle depends on the operating conditions as well as product characteristics such as material, weight, and rate.)

Mat top conveyors

Mat top conveyors are well-suited for transporting products over long distances, and they can handle almost any product. Like table tops, they can be used to both incline and decline products. The belt is impact-resistant and easy to clean, which means it lasts a long time and requires little maintenance.

A major difference between mat top and table top conveyors is that mat tops typically run straight. The equipment generally takes up more space because the wider the belt, the longer the minimum length drive. There are some mat top chains that can run over a curve, but in most chain series the strength is reduced by as much as 80%. Mat tops also have a longer minimum straight length requirement between two curves. This is because of the sprocket configuration &#; table top chains are pulled by a single sprocket, while mat top belts are pulled by multiple sprockets and thus require more distance to return to their normal pitch after a curve.

On the flip side, mat tops can handle higher speeds than table tops. They also tend to run quieter.

Use a mat top conveyor to:

  • Transfer products over long distances
  • Convey mass flows of products
  • Convey non-uniform products
  • Accumulate products

The Leading Solution for Reliable Conveying Systems

In industries where smooth material handling is essential, table top chains are the indispensable solution for reliable and efficient conveying systems.

Whether in manufacturing, or packaging, food and beverage, the tabletop chain provides a durable and flexible option for smooth, continuous conveying.

In this article, we&#;ll explore the benefits of using table top chains and why they are considered the leading choice for conveying systems.

Why Table Top Chains Are Essential in Conveying Systems?

For seamless industrial operations, table-top chains stand out as the top choice for reliable conveying solutions.

With their flat, interlocking surfaces, table top chain conveyors ensure smooth product transportation, minimizing the risk of spills, damage, or production delays.

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The company is the world’s best Table Top Chain Manufacturers supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Table top chains offer the reliability required in demanding conditions, whether you are transporting small components or large items.

Benefits of Using Table Top Chains

1. Strength and Longevity

The designation of table top chain is to withstand heavy loads and harsh environments, including high temperatures, chemicals, and moisture.

Made from durable materials like stainless steel and plastic, they offer long-term cost-effectiveness for heavy-duty applications.

2. Flexible Solutions

The feature of a modular design allows for easy customization to various layouts, product sizes, and conveying needs.

They can adapt to straight, curved, or inclined pathways, making them highly versatile.

3. Streamlined Operation

The flat surface of tabletop chains ensures smooth product transportation by minimizing vibrations and friction.

This prevents product damage and tipping, which is crucial in industries like food, beverage, and packaging.

Maintaining product quality throughout the production process is especially important in these sectors.

4. Easy Maintenance

Tabletop chains are designed with a robust design that requires minimal maintenance.

This minimizes downtime and ensures smooth operation of production lines. As a result, overall operational efficiency is greatly improved.

Choosing the Right Table Top Chain Conveyor for Your Needs

When it comes to selecting the appropriate table top chain conveyor, it is essential to consider your industry&#;s specific needs, product type, load weight, and environmental conditions.

Whether your goal is to improve efficiency, reduce downtime, or enhance product safety, Pusaco provides a solution that can be tailored to your operation.

If you&#;re looking to upgrade your business&#;s conveying systems, Pusaco, a trusted industrial supplier in Malaysia, offers reliable, long-term solutions featuring top choices like Rexnord Table Top Chains.

For more Flexible Chaininformation, please contact us. We will provide professional answers.

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