5 reasons why Conveyor Belts are so popular

5 reasons why Conveyor Belts are so popular

Automation is a rapidly growing and competitive industry. To thrive, businesses must prioritize efficiency. By enhancing efficiency, companies can gain a significant competitive edge.

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Conveyor belts facilitate the movement of materials in a straight direction, through directional changes, or elevations. A distinctive feature of conveyor belts is their controlled movement during material transport. Whether your business needs belt conveyors, gravity rollers, or chain conveyors, these systems are essential assets.

Here are five main reasons why conveyors are so popular in industries:

1. Material Handling: Conveyors boost productivity by speeding up and streamlining material handling, making it easier to meet production goals.
2. Reduces Injury: Designed for heavy loads, conveyors decrease the risk of workplace injuries associated with moving large or heavy objects.
3. Environmentally Friendly: Operating without fossil fuels, conveyor belts release no harmful emissions, making them a green choice for the workplace.
4. Secure Handling: The adjustable speed of conveyor belts ensures secure transportation of various materials, tailored to their specific needs.
5. Versatility: Conveyors excel in moving loads of different shapes, sizes, and weights, enhancing overall company efficiency.

With the rising demand for maximum productivity at minimal costs, conveyors significantly contribute to achieving this goal. Beyond automation, conveyors are vital in several other industries:

• Food Processing: Belt conveyors, vibratory conveyors, and flexi-screw conveyors are widely used in the food industry.
• Bottling & Canning: Multi-lane conveyors are common in these sectors.
• Mining: PVC and rubber conveyors are extensively utilized in the mining industry.

No matter your industry, there's a conveyor system perfectly suited for your business needs.

Top 5 Reasons for Upgrading Your Conveyor System

In an ever-evolving industrial landscape, staying ahead requires understanding the key reasons for upgrading your conveyor system. This blog will uncover the driving factors behind the trend and how upgrading can elevate your operations.

Explore All the Reasons for Upgrading Your Conveyor System

Our State Of Conveying Report indicates that 46% of industrial facilities, particularly in the food processing industry, plan to update or replace their conveyor solutions within the next one to two years. Another 34% aim to do so within three to four years. But why are these changes happening?

While there are various reasons, most fall under categories such as capacity, maintenance and repair, energy efficiency, material degradation, and overall operational cost. Notably, 64% of survey participants cited maintenance issues as the primary reason for upgrading their material handling systems. Below, we outline the top reasons for considering a conveyor system upgrade.

#1 Capacity Needs Have Changed

Businesses aiming for growth eventually outgrow their existing conveyor systems. More than 21% of industry professionals in our survey cited insufficient volume per hour output as a key reason for seeking conveyor upgrades.

How to Identify When Your Automated Conveyor System Needs an Upgrade

As production scales, so must your conveyor systems. Look for these signs:

• Operating near or at full capacity continuously.
• Introducing new product lines or increasing existing ones.
• Using heavier or larger items in your product mix.
• Experiencing higher customer orders without a corresponding increase in throughput.
• Facing more downtime due to bottlenecks or material flow issues.

An upgraded system with higher capacity can eliminate these bottlenecks and help meet new production targets. You might even explore custom conveyor technologies tailored to your needs.

#2 Maintenance and Repair Costs Are Too High

Frequent breakdowns and unplanned downtimes lead many businesses to seek conveyor system upgrades. If maintenance and repair costs are slashing into your profits, it's time to consider newer systems designed with better accessibility and predictive maintenance features.

Automated systems, in particular, can significantly reduce maintenance expenses due to their reliability and advanced features that identify issues before they escalate.

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#3 More Energy-Efficient Features

Energy efficiency is a priority for modern businesses, leading to substantial cost savings and environmental benefits. In 2022, 2,392 global corporations committed to reducing CO2 emissions through science-based targets. To reduce your carbon footprint, upgrading your conveyor systems with energy-saving features like variable speed drives and energy-efficient motors is a great first step.

Consider the energy-saving attributes of the conveyor type you're interested in and factor these savings into your ROI calculations.

#4 Conveyed Materials Are Degrading

If you convey delicate materials like powders or food ingredients, material degradation can be a significant issue. This degradation not only affects product quality but can also cause conveyor jams.

Features like smooth, rounded edges on rollers, wear-resistant coatings, and enclosed conveyors can help mitigate these problems.

Choosing the Right Conveyor System

Ensuring material integrity involves selecting the right conveyor type. For instance, nut production facilities often use pneumatic conveying, but it can lead to product breakage. A slower, gentler conveyor method might be more suitable.

Understanding your product and how different conveyor systems impact it is crucial for making the right upgrade decision.

#5 Overall Operating Costs Are Too High

Many overlook the total cost of ownership (TCO) when calculating the ROI of new conveyor systems. Factors like operating, energy, maintenance, and downtime costs should be considered.

Newer systems often feature lower energy consumption, reduced maintenance requirements, longer lifespans, and improved reliability, helping to lower TCO.

Consider all associated costs when calculating ROI to make well-informed decisions.

Beyond the Basics – Additional Considerations for Conveyor System Upgrades

Other reasons for upgrading could include needing more versatile engineering, meeting safety standards, adopting new technologies, or increasing floor space. Ensure that this decision involves a thorough assessment with your team, as it is a long-term commitment.

For more information, browse our extensive collection of Conveyor Belt Parts.