Sep. 30, 2024
Compressed air is an essential requirement for several industrial processes such as sand blasting, pressure testing, and more. Ordinarily, pressurized air is supplied from standard air compressors such as rotary-screw, rotary vane, and reciprocating piston types. However, for high-powered applications, the air pressure from these systems is usually insufficient to perform a given process.
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Therefore, plants may need to boost the air pressure coming from the primary feed. Special processes in industrial plants require oil-free or lubricated air at very high pressures.
High-pressure compressed air can be generated conveniently and efficiently using booster compressors. But what are they?
This article will discuss what booster compressors are, their principle of operation, and common industrial applications.
A booster system is a piece of equipment used to increase or amplify the air pressure coming from an existing compression system by passing it through additional compression stages. Booster air compressors can raise existing air pressures between 80 &#; 150 psig to as much as psig.
Using a compressed air flow booster is one of the most cost-effective ways to obtain higher process gas pressures required at industrial plants.
A booster air compressor or compressed air pressure amplifier operates on the simple principle that within a closed system (non-vacuum), the pressure increases as volume decreases. An air booster compression system comprises a receiver tank, pipework, and discharge tank.
The receiver tank has an inlet that receives compressed process air coming from a primary feed and channels it through several compression stages to further increase the pressure. Additionally, the receiver tank serves as a limited storage capacity for when the system is not actively delivering compressed air.
After going through a series of compression stages, pressurized air flows through the piping into the discharge tank which contains an outlet that supplies the gas to the site.
Air pressure boosters are utilized in several industrial applications including the following.
Automated polyethylene terephthalate (PET) manufacturing requires a continuous supply of high-pressure gas that standard compression systems cannot provide. Booster air compressors help deliver high-pressure air to blow molding machines that produce PET bottles. The blow molding technique utilizes compressed air to force the molten thermoplastic into a mold.
Pressure testing of pipelines, tubing, vessels, piping systems and more helps to determine their integrity, reliability, and leak tightness before and after being commissioned at a site. It is usually carried out during maintenance operations to ensure that essential equipment is functional and in good condition.
Are you interested in learning more about hycomp air booster? Contact us today to secure an expert consultation!
Further reading:The compressed air or nitrogen leak test procedure (also called pneumatic testing) involves passing compressed air through the container to a required pressure range and subsequently &#;bleeding off&#; the gas via pressure relief valves located on the system under test. A pneumatic booster pump or pneumatic air pressure booster is suitable for this purpose.
Pressurized fluids such as carbon dioxide (CO2) and nitrogen gas are useful for special processes involved in hydrocarbon production. During the secondary recovery and enhanced oil recovery (EOR) phases of crude production, pressurized gas may be used to increase the pressure within the formation to stimulate the well and ramp up declining production.
Some examples are gas lift and nitrogen injection techniques. Additionally, high-pressure air or nitrogen can be used to purge hydrocarbon pipelines of impurities and toxic substances. This type of nitrogen purging for pipeline drying can help during pipeline decommissioning or commissioning.
Booster systems can amplify gas pressures of onsite nitrogen generators or air compressors to enable these processes. For short-term applications, check out NiGen&#;s selection of nitrogen generator rentals and industrial air compressor rentals.
Both air booster systems and air compressors deliver pressurized air. However, compressors that have a booster system attached can achieve up to ten times greater air pressures than standard systems. If your process requires a high range of pressures, then you will need an air pressure multiplier.
NiGen International is an industry leader in the design and fabrication of onsite nitrogen generation systems, pipeline services, and engineering services for the oil and gas industry. We provide containerized solutions to suit the most challenging operations.
For more information about our products and services or to request a quote, please contact us via our website today!
Hycomp air boosters efficiently and reliably increase your plant air pressure. Compared to a traditional stand alone high pressure air compressor, the Hycomp air booster is smaller in size. This makes your system less expensive to purchase, install and operate. Our simple and modular design is unique in our size range providing flexibility and ease of maintenance. Our adaptability allows us to manufacture a compressor that fits your specific needs from our stock supply of standard frames, cylinders and heads.
Hycomp oil free air boosters are capable of delivering a wide range of flows at pressures from 150 psig to 3,000 psig. The combinations of inlet pressure, discharge pressure and required flows are nearly limitless. We encourage you to contact us for assistance in sizing the proper air booster for your application.
Our oil free air boosters take pre-compressed air from an existing network (your plant air system) or from a low-pressure compressor and increases it to the required higher pressure. Hycomp air boosters are the perfect solution when your plant air pressure is not enough.
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