Best Practices To Avoid Baling Wire Breaking

Due to the feature of high resistance and durability, steel wire is a most common type of tying material for baling machines in anywhere of the world. However, if not operating properly, steel wire may get broken during baling process or after bales are made, which subsequently increase recycling cost. To save cost, recyclers are looking for methods to reduce the chances of bale wire breaking. What are the best practices to avoid baling wire breaking?

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Sinobaler, as a very experienced hydraulic baler manufacturer, has some tips to help avoid baling wire breaking or at least reduce the rate of wire breaking:

1. Choose correct diameter of steel wire for your baler to avoid baling wire breaking. In this regard, it should be related to what material you are baling, because different material can generate different expanding force. For example, wires for baling plastic bottles should be thicker than wires for baling paper/cardboard bales.

2. Buy a baling machine that is built with suitable number of wire for each bale. In this regard, you should take into consideration of bale size, bale weight, and bale density. That is to say, before you buy the baler, you should communicate with the baler supplier so as to procure a machine with right number of strapping slot.

3. When you are moving, stacking, and loading the bales, please be very careful. Do not drag or lift the bales by pulling the wires on the bale.

4. Use correct type of steel wire for the baler. For example, if you are baling very high-rebound material, you should choose hard steel wire instead of soft annealed steel wire.

5. If you are using manual-tie baler, please make sure each wire is firstly tied.

6. Never use seriously corroded steel wire to tie the bales.

Hope our above tips are helpful to you. Feel free to contact Sinobaler at www.sinobaler.com if you need any assistance.

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SINOBALER Baler Knowledge Base for FAQ

Black Annealed Steel Baling Wire

Galvanized Steel Baling Wire

SINOBALER Fully Automatic Horizontal Balers

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PROSINO Shredders and Granulators

Baling wire is often perceived as expensive. The cost of baling wire depends on myriad factors including raw material prices, manufacturing processes (like galvanization or annealing), and adherence to environmental regulations. The cost of baling wire will also depend on the type of baling wire and its gauge.

Raw material costs

The source of raw materials affects the price of baling wire. American and Chinese steel quality differs notably. US steel must meet strict regulations and quality control standards through rigorous testing. Wire produced from American steel features superior structural integrity and consistent tensile strength.

Conversely, wire produced from Chinese steel lacks oversight. Low-quality baling wire has less corrosion resistance, lower breakage thresholds, and weaker overall durability. The absence of quality benchmarks threatens both workers and operational efficiency.

Baling Wire Direct uses American steel to produce high-quality baling wire. This type of baling wire might initially cost more due to the superior materials and strict quality controls, however, our wire&#;s enhanced longevity and reliability can better be thought of as a minor investment that pays off in the long run. Ultimately, businesses save money by avoiding unexpected breakage that disrupts workflow and jeopardizes expensive baler machines and human lives.

Manufacturing processes and technology

Galvanization and annealing are processes that add additional expense to baling wire but result in superior wire products. 

Annealed wire

Our black annealed wire undergoes targeted heating and cooling to bolster strength and malleability. The meticulous temperature control needed during the annealing process requires advanced technology and attentive technicians, which increases the wire&#;s price. Annealed wire is more ductile for specific baling applications, specifically in the recycling sector.

Galvanized wire

Through the galvanization process, the wire is zinc-coated to provide enhanced corrosion resistance. While this multifaceted process increases the purchase price, it yields superior corrosion resistance.

Our galvanized wire products come with standard Class 1 galvanization but is also available with Class 3 galvanization upon request.

Class 3 galvanization

We offer both Class 1 and Class 3 galvanization. While Class 1 is a more initially cost-effective option, Class 3 features significantly higher corrosion resistance and pays off in the long run. Here are some of the differences between the two classes:

• Class 1 galvanization. Our Class 1 galvanized steel wire offers a basic zinc coating that uses 0.28 ounces of zinc per square foot. Class 1 galvanized wire is more cost-effective, but after roughly 2&#;11 years Class 1 galvanized wire will rust. In coastal areas, Class 1 coating fails even sooner due to saltwater corrosion.
• Class 3 galvanization. With 0.80 ounces of zinc per square foot, this premium galvanization is nearly 3 times thicker than Class 1. The robust coating is more resistant to corrosion, providing a lifespan of 13&#;30 years. While this wire costs more upfront, Class 3 galvanized wire is the ideal choice for extreme environmental conditions.

Bulk orders and wire gauge

More advanced wire ultimately commands higher prices. Businesses can reduce their expenses by placing bulk orders of bale ties, carrier wire, or box wire. Get wire with the right tensile strength required for your specific application. By selecting a higher gauge wire you can accrue additional savings. Check our wire gauge guide to learn more about wire gauge and wire applications, so you can make an informed decision.

Environmental regulations and compliance

Adherence to US environmental regulations increases domestic baling wire prices. Manufacturers now integrate environmentally sound practices into the handling of materials and their manufacturing byproducts. For example, the discharge left over from zinc baths must be captured and treated. Facilities also implement more stringent protocols dictating worker safety protections.

Compliance with environmental regulations requires additional staff and more complicated manufacturing procedures, increasing the price of baling wire. However, the result is high-quality baling wire that boasts consistency and aligns with sustainable practices and our partnership with the recycling industry.

For more information, please visit china baling wire.