Jun. 24, 2024
For further information, please check out aluminium profile system china.
FONNOV ALUMINIUM specializes in manufacturing extensive aluminum extrusion profiles intended for a multitude of industrial applications.
In our classification, we categorize any extrusion exceeding 300mm in width as large aluminum extrusion profiles. FONNOV is capable of extruding large profiles with widths reaching up to 750mm.
We can fabricate large custom aluminum extrusions, including large aluminum tubes and pipes, large aluminum rods and round bars, large aluminum plates and bars, large aluminum heat sinks, large aluminum beams, large aluminum angles, and large aluminum channels, among others.
FONNOV produces large aluminum extrusion profiles using various alloys including , , , , , , , , , etc.
For your large and wide aluminum extrusion projects, we also offer additional CNC milling services.
Aluminium extrusion profiles provide remarkable strength and durability. Their corrosion resistance combined with low weight renders them ideal for a diverse array of applications. Wellste boasts the capability to design extensive ranges of aluminum extrusions with multiple series profiles.
Additionally, we offer aluminum profile accessories should your applications require it. With Wellste’s extensive experience and advanced mechanisms, our extruded profiles are engineered to provide effective solutions tailored to your needs.
As a reliable manufacturer of aluminum extrusions, Wellste is committed to delivering high-performance aluminum profiles that are both flexible and economically viable.
Our aluminum profiles find applications in diverse fields including construction, solar energy, transportation, to residential and office equipment. Trust in our aluminum extrusion profiles to fulfill your requirements effectively.
Wellste’s aluminum profiles showcase an extensive variety of standard shapes and sizes, alongside 15 to 100 series T-slot structural framing profiles. We create aluminum extruded profiles in varying thicknesses, accommodating the precise needs of the final application.
Our team at Wellste pays close attention to detail in designing aluminum moulding profiles, allowing us to provide high-quality aluminum profiles completed with anodized finishes at competitive prices.
At Wellste, we simplify the process of sourcing aluminum extrusion profiles. Expect timely delivery of your orders.
We also assist in the custom design of aluminum extrusion profiles to specifically match your requirements, ensuring our engineers deliver the ideal solution for your projects.
Quality is paramount at Wellste. We oversee the production process thoroughly, covering material selection, dimensional measuring, and final appearance checks before packaging. All manufacturing data is meticulously recorded to ensure we uphold superior quality standards for our clients.
As a leading supplier of aluminum extrusion profiles in China, Wellste is dedicated to delivering exceptional products while continuously enhancing our services for our customers.
If you're looking to customize aluminum profiles for your next venture, Wellste is your answer. Please feel free to reach out to us!
This guide addresses all your inquiries regarding aluminum extrusion profiles.
If you're keen on mastering the subject of extruded aluminum profiles, immerse yourself in this guide.
Let's embark on this informative journey.
Aluminum extrusion profiles include hollow, semi-solid, and solid shapes crafted from aluminum materials, suitable for producing numerous items, from automobiles to home appliances.
Aluminum extrusion profiles
To achieve the desired mechanical properties, aluminum extrusion profiles should undergo heat treatment. This process helps in strengthening or aging the aluminum materials, thus enhancing their durability. Nonetheless, it is crucial to perform heat treatment in accordance with the specified guidelines for the application.
The most popular heat treatment methods include:
This technique involves natural aging or forced air after obtaining temperatures from the solution.
The T5 heat treatment method engages artificial aging from extrusion temperatures utilizing forced air. It’s particularly common for aluminum extrusion profiles used in doors and windows.
This involves solution tempering the aluminum profiles using water under temperatures around 40 degrees centigrade, completing the heat treatment through artificial aging.
To prolong the service life of aluminum extrusion profiles, surface treatments are vital. Such treatments can also enhance the appearance and boost the profiles' resistance to corrosion.
Here are some surface treatment options:
This process leads to a shiny and smooth surface through chemical action or polishing.
This treatment thickens the natural oxide layers, resulting in enhanced durability and strength for the aluminum profiles.
In this case, a powder coat is applied to yield thicker layers than traditional liquid coatings.
Standard aluminum extrusion profile
Selecting the right materials for aluminum profile extrusion is essential. Naturally, aluminum materials are utilized for the production.
Among these materials, aluminum series 6 is particularly recommended.
From series 6, aluminum alloys and are optimal. T5 heat treatment is the most applicable for these aluminum series.
High standards of quality must be maintained during the production of aluminum extrusion profiles. Selecting high-grade materials ensures elevated tolerance levels, enhancing overall durability.
The key quality standards and certifications for aluminum extrusion profiles include:
The prevalent method for producing aluminum extrusion profiles is the extrusion technique. Within this framework, you can choose between direct or indirect extrusion methods.
Here is a breakdown comparing both methods:
Aluminum profile extrusion
In direct extrusion, the aluminum billet is placed in stationary containers, and a hydraulic press pushes it through die openings. The aluminum moves parallel to the ram's travel direction.
In this method, the die remains fixed while the aluminum billet and container move together. The tram pressure compels the soft metal through the die openings in the reverse direction, also referred to as backward extrusion.
Utilizing aluminum extrusion profiles in varied applications is advantageous because of their distinguished characteristics that enhance operational conditions.
Here are the main benefits of aluminum extrusion profiles:
These profiles exhibit remarkable corrosion resistance thanks to self-generating anticorrosion agents.
Aluminum extrusion profiles showcase elevated malleability that enables effective shaping into diverse sections without significant energy or tooling expenditure, which cuts costs.
Despite being lightweight, aluminum extrusion profiles possess an impressive strength-to-weight ratio, making them both resilient and efficient.
A wide variety of shapes and thicknesses can be generated using aluminum extrusion profiles, each featuring intricate void spacings tailored for specific applications.
Here are some common types:
Aluminum profile extrusion
This version resembles an aluminum square profile featuring a hollow core for lightness and strength, making it ideal for door and window fabrication.
This profile takes a triangular form that can feature either a hollow or semi-solid interior, or even a solid interior that enhances strength and weight ratio.
Characterized by a curved back and two straight faces, this profile shapes into a quarter circle and can be hollow, solid, or semi-solid, depending on the specifications.
The L-Shaped profile, as the name denotes, takes on an L shape, representing the simplest aluminum extrusion form and adaptable for reinforcement at various angles.
These profiles find applications in various industries, with selection relying on specific requirements or specifications.
Below are some common uses:
Characterized by its favorable strength-to-weight ratio, aluminum extrusion profiles are incorporated within critical transmission housings, engine blocks, roof rails, and car components.
Aluminum extrusion profiles are also pivotal in the construction sector, predominantly for their flexibility and strength when forming essential building structures like doors and window panels.
The production of aluminum extrusion profiles primarily involves the extrusion process, which can be conducted via direct or indirect methods.
The following provides insight into the comprehensive step-by-step procedure for direct extrusion:
Prepare all essential materials for the aluminum extrusion process, including aluminum alloys and the extrusion machinery. A steel die, which can be crafted from H13 steel or sourced externally, is crucial. Preheating the die to temperatures between 450 and 500 degrees centigrade facilitates optimal metal flow and prolongs the die’s service life.
Following the preparation, the aluminum billet, previously cut from extended aluminum alloy logs, is heated in an oven to between 400 and 500 degrees centigrade before being transferred into the extrusion chamber. Applying a release agent aids in preventing adherence to the ram and walls of the extrusion press before inserting the heated billet to commence the action.
Pressure of around 15,000 tonnes driven by hydraulic systems allows the extruded matter to emerge through the die openings, taking on the necessary shape determined by the die.
Post-extrusion, materials are efficiently quenched over a table using a water bath or cool air. If the extruded materials exceed the table's length, cutting can be achieved using hot saws. Once cooled to ambient temperatures, straightening and adjustment are applied to align the materials as per specifications.
In concluding stages, the aluminum extrusion profiles are cropped to specified lengths, undergoing both heat treatment to bolster mechanical properties and surface treatment to accentuate appearance.
Generally, aluminum extrusion profiles are quite affordable when sourced from China. However, price fluctuations are expected based on multiple factors.
Costs can differ significantly as different aluminum extrusion profiles carry various price points.
It follows that complex designs tend to command higher prices compared to simpler alternatives.
Cuts from structural dimensions of the profiles—including size, thickness, length, and weight—will also affect pricing. As a rule of thumb, larger dimensions tend to yield higher costs.
An appealing quality of aluminum extrusion profiles is the flexibility in shaping them to your preferences, allowing for the production of custom shapes aligned with specific requirements.
For instance, one can effectively create:
Efficient manufacturing seeks to achieve top-quality output at reduced expenses. This principle is just as relevant in the context of aluminum extrusion profiles. Here are practical recommendations for cost reduction:
Acquiring raw materials in bulk is a practical approach to reducing costs through economies of scale, earning various discounts.
Refinement of machinery operations for producing aluminum extrusion profiles is vital, aiming to minimize downtime and enhance production efficiency.
Your design should satisfy necessary specifications while remaining manufacturable, emphasizing thorough consultation during the design phase to prevent costly revisions.
At Wellste, we prioritize your need for affordable aluminum extrusion profiles.
After successful production, assembling the aluminum extrusion profiles comes into play, warranting thought into the packaging methods as well.
Here are the options for assembly:
Moreover, Wellste can provide all requisite assembly accessories for aluminum extrusion profiles.
When connecting various parts of aluminum extrusion profiles, gluing stands out as a viable method among traditional options like bolting and welding, mainly due to weight considerations.
Gluing offers a non-inert weight increase and secures the pieces together robustly. It also facilitates connecting concealed joints or integrating aluminum profiles with other materials.
Nonetheless, it is essential to assess the mechanical strength requirements before opting for any joint method.
Diverse methodologies are available for the production of aluminum extrusion profiles, but the extrusion method is notably favorable.
Benefits of the extrusion method include:
The expenditure for tooling in the aluminum extrusion manufacturing process is minimal, while the freedom to create various shapes and sizes is maximized.
The extrusion process's straightforward procedure simplifies training requirements, minimizing costs associated with hiring expensive labor for manufacturing aluminum profiles.
Handling and storing aluminum extrusion profiles should be executed with care to prevent damage.
Consider the following techniques for effective handling:
Wrap aluminum profiles in durable materials to mitigate scratching and include bubble foils to cushion against impacts.
Ensure aluminum profiles remain in a dry, cool space free from moisture, minimizing corrosion risk and extending durability.
Maintain storage temperatures under +10 degrees centigrade, ensuring no contact occurs between aluminum profiles and other metals.
Condensation risk involves monitoring vapor content, air temperature, and humidity levels to safeguard aluminum extrusion profiles. Lower condensation risk corresponds to improved storage conditions and enhanced durability.
Mitigating moisture exposure reduces the potential for corrosion.
Controlling storage environments through effective acclimatization can limit condensation risks. Maintain optimal temperatures, humidity, and refrain from handling profiles outside their original packaging until acclimatization concludes.
Effective maintenance relies upon regular surface cleaning to prevent damages arising from dirt or corrosive agents.
Establish a cleaning regimen, utilizing appropriate cleaning agents when tackling contaminants on the surfaces of aluminum extrusion profiles.
Aqueous solvents such as benzene, white spirits, thinner, and petroleum prove effective. Post-cleaning, applying a finishing treatment enhances protection for the profiles.
The pricing for custom aluminum extrusion profiles varies based on multiple determinants:
For example, simple geometrical designs may start around USD 515, while hollow designs can reach USD 950. According to the intricacy, specialized aluminum extrusion profiles may incur additional costs due to requirements for die design.
Aluminum profile extrusion
The extrusion die, constructed of thick metals, comes in various configurations, determining the shape of the aluminum profile during fabrication.
These dies are robust and heat-treated to withstand considerable heat and pressure from the molten aluminum during extrusion.
The die essentially guides the design of the aluminum extrusion profile.
Aluminum extrusion dies
Aluminum extrusion dies
Absolutely, extruded aluminum profiles boast substantial strength, making them suitable for numerous structural capabilities.
They're adept at accommodating heavy load applications.
Wellste maintains flexible MOQs, supporting businesses both small and large alongside OEM clients.
To acquire specifics regarding MOQ, please consult our engineers; we accommodate low minimum order quantities.
Yes, we ensure safe packaging of your aluminum extrusion profiles and coordinate the shipping process efficiently.
Our team is here to provide cost-effective shipping solutions. For support or inquiries, don’t hesitate to reach out.
The company stands as a premier supplier of aluminium profile in china, your one-stop solution for every requirement. Our expert staff is ready to assist in finding the exact product you need.
Previous: 5 Must-Have Features in a iso class 9 clean room
Next: Damper Motors
If you are interested in sending in a Guest Blogger Submission,welcome to write for us!
All Comments ( 0 )