Jan. 06, 2025
Your business is expanding at break-neck speed, and while the growth is welcome &#; it comes with the pressing need for more warehouse space. Before you get overwhelmed by the thought of relocating to a larger facility with its associated costs and headaches, consider this: what if you could optimise the space you already have? Enter Unistor&#;s mezzanines and racking systems, two transformative and cost-effective solutions &#; designed for you to get the most out of your existing space!
Mezzanines are an excellent way to double (or even triple) your usable floor area and improve the functionality of your work environment. But there&#;s another contender: shelving racking systems. Shelving can take your inventory management to the next level, with a primary focus on efficient storage and warehouse organisation. So, which solution is the best choice? We&#;re here to help untangle the head scratchers and explore these two options so that you can make an informed decision based on your operational needs. Read on to discover more.
Maxrac supply professional and honest service.
A mezzanine system is a semi-permanent elevated platform acting as an intermediate level within your current area. Ideal for dynamic places like warehouses, it&#;s a cost-effective solution that maximises vertical space without extensive construction. Supported by a grid of structural steel columns, Unistor mezzanines can accommodate additional office space, boost storage and are flexible structures that can be reconfigured to match your operational requirements. The unique, customisable design offers unmatched flexibility, suitable for a range of purposes &#; such as heavy machinery or even fully-fitted offices.
Shelving racking systems, made up of various racks and compartments, are purpose-built for efficient storage, maximising horizontal space and systematic organisation. Their design can be complemented with rack-supported mezzanines installed over pallet racking, offering dual storage levels while retaining pallet access below. This solution can be designed with stairs, railings, and conveyors based on function. Prioritising swift deliveries and order turnarounds, our bespoke shelving solutions cater to diverse requirements, streamlining picking processes or even integrating packing areas for heightened e-fulfilment centre efficiency.
While our shelving racking systems will make best use of horizontal storage space, Unistor&#;s mezzanine system reigns supreme in regards to vertical space optimisation. Mezzanines offer flexibility &#; accommodating shelving, offices, and conveyors with fewer columns than rack-supported mezzanines. Rack-supported mezzanines are therefore less adaptable for long-term changes. If your goal is to increase your floor area without expanding your premises, a warehouse mezzanine system is your answer.
In terms of initial setup, a shelving system might look more cost-effective. However, considering the long-term benefits and added square footage without the need for expanding your building&#;s footprint, a mezzanine system proves to be a more economical solution in the long term. As a semi-permanent structure, it can also be deconstructed and reconstructed in different locations or configurations as needed, providing ongoing returns on the initial investment.
Both systems provide efficient solutions. A shelving racking system offers a structured approach to inventory management. On the other hand, a mezzanine system is flexible, catering to various needs such as office spaces, additional storage, integrated automation, or even a manufacturing area &#; all without disrupting workflow beneath. Efficiency largely depends on the specific needs of your business, the nature of your stock and your operational goals.
While shelving racking systems are somewhat fixed in their functionality &#; that is, organising and storing items, Unistor&#;s mezzanine systems have a distinct edge in adaptability. We can tailor our mezzanine designs in accordance with the specific needs of warehouses, distribution centres, intralogistics facilities, e-commerce hubs and manufacturing facilities &#; just to name a few!
Both mezzanine and shelving racking systems strictly adhere to Australian workplace safety standards. For mezzanines, it&#;s imperative to incorporate essential safety features such as handrails, staircases, and safety gates to meet health and safety regulations. On the other hand, shelving racking systems not only need to be sturdily built but also require regular maintenance checks to ensure they remain stable, secure, and safe for employees, ensuring a hazard-free storage environment.
Here are some vital considerations to guide your decision, ensuring you select a system that aligns with your operational needs, space constraints, budget, and future scalability requirements:
Products vary in weight, with shelving systems often designed for lighter inventory. In contrast, our robust steel mezzanines are purpose-built to bear the brunt of substantially heavier loads. This ensures a durable and stable platform, capable of accommodating a diverse range of items without compromising on structural integrity.
If your warehouse has a great deal of unused overhead space, Unistor&#;s highly scalable mezzanine system should be your top pick. If you have a wider floor space but are limited in the height area, consider shelving systems to boost your storage capacity.
For businesses with a diverse inventory portfolio, shelving systems provide a structured approach, facilitating easy categorisation and retrieval of items. However, if you require a multi functional space for operations, production, or even office setups, mezzanines emerge as the unrivalled storage solution.
Mezzanines offer the advantage of creating additional access points, significantly benefiting larger operations by improving workflow and accessibility. On the other hand, shelving systems require clear, unobstructed pathways to ensure smooth access to stored items, promoting efficient workflow and minimising time spent on locating and retrieving goods.
Unistor Group is Australia&#;s leading manufacturer and supplier of mezzanine solutions, and with over thirty years of experience in the industry &#; we know the importance of space utilisation like the back of our hand. Both mezzanine and shelving racking systems offer great return on investment and value, but your choice should align with your operational needs and long-term vision. Our team is here to assist you every step of the way with customised mezzanine solutions to address all concerns &#; from budget constraints and limited space, to minimising disruption during installation and maintenance.
Choose Unistor as the right mezzanine solution and increase your storage capacity by double.
Mezzanine rack is a common name for pallet racking systems that are installed with a floor surface to increase the storage area as well as diversify the storage function of the warehouse. So what is the use of the mezzanine rack specifically, which warehouse is the mezzanine rack used for? Let's find out with Au Viet Rack right in the following article!
Mezzanine racks can be combined with most of today's heavy-duty racks such as: Selective racks, Double Deep racks, VNA racks, Flow racks,... Mezzanine racks are designed as a mezzanine, have high stability to withstand the weight of overhead goods or people. Therefore, light-weight racks are rarely used as mezzanine racks, unless the investor has a need, the production should be reinforced to be suitable for mezzanine racks.
Using Selective racks to make mezzanine racking systems
The floor of the mezzanine rack has many types, businesses can actively choose the type of rack lining material to suit their needs. The most common types of floor surface can be mentioned such as: iron floor, corrugated iron floor, concrete floor, wooden floor, particle board, metal-covered board or grooved mesh, metal mesh.
Corrugated iron floor is the most commonly used type of floor
Are you interested in learning more about mezzanine shelving decking systems? Contact us today to secure an expert consultation!
The mezzanine floor is erected from solid pillars, separate or completely with the warehouse structure as well as the storage system below (if any). Therefore, the mezzanine floor can be installed at any time that the business wants.
The mezzanine floor has a floor and a pillar separate from the rack
Mezzanine rack is fixed to the pallet racking system and must be installed at the same time as the storage racking system. Compared to the mezzanine floor, the installation of mezzanine racks is somewhat simpler because only the floor surface and other details need to be installed, there is no need to install additional pillars.
Mezzanine rack with floor and pillars attached to the racking system
Mezzanine racks are often used in two forms: the upper floor is the empty floor and the upper floor is the rack system.
For mezzanine racks with an empty floor above, it can hold light goods placed directly on the floor, heavy goods placed on pallets, can store many product types, there are no requirements on the size and type of goods.
For mezzanine racks with the upper floor being a racking system, the type of goods must be suitable for the type of rack being used, the size is uniform, and the number of item types to be stored should be considered.
The type of goods to be stored depends on the requirements of the racking system
Today's mezzanine racks are integrated with many facilities to serve the warehouse. Stairs, handrails, railings surrounding the floor are indispensable details of mezzanine racks.
When businesses have a need to store heavy goods, pallet import and export gates will be installed to easily move pallets up and down floors. There are 3 popular types of pallet import and export gates: sliding gates, swing gates and 2-side opening gates.
The mezzanine rack system can be combined with conveyor belts, cranes, elevators or hoists to move pallets from the upper floors down for heavy goods.
You can integrate many utilities on the mezzanine rack system
>>> See details of structural features, drawings and specifications of mezzanine racks
Mezzanine racks can be flexibly disassembled
Mezzanine racks have a high initial investment cost
The most basic application of mezzanine racks is to store inventory in a business. In addition, mezzanine racks are also used as office space, warehouse management area, as a place to display goods and introduce products.
The industries that regularly use mezzanine racks are electronics, agricultural products, packaging, components,... In fact, mezzanine racks only need the warehouse to have the advantage of height, there are no requirements on warehouse size or product type, so that it can be applied in all fields.
Mezzanine rack for fresh garlic storage
Mezzanine rack for component storage
Mezzanine racks combined with Carton flow racks for finished goods warehouse
Mezzanine rack for storage of agricultural products
Large-scale mezzanine rack system combined with conveyor belts in production plants
The mezzanine rack details are tightly connected with each other by bolts, no need to be welded, so they can be disassembled, repaired and relocated easily without causing damage to the mezzanine rack system. as well as warehouse structure.
Mezzanine racks are made from high-quality steel and are carefully calculated, so the service life is very long (over 10 years).
When the mezzanine rack is no longer usable, 30% of the material fee can be recovered.
Contact us to discuss your requirements of china warehouse storage rack. Our experienced sales team can help you identify the options that best suit your needs.
Previous: None
If you are interested in sending in a Guest Blogger Submission,welcome to write for us!
All Comments ( 0 )