Oct. 21, 2024
There are many abrasive situations where overlay plates are the most suitable material, both from a technical and cost perspective. The following are some examples:
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&#; Sliding and moderate impact wear from hard minerals in small size, such as gravel, slurry, and sand with quartz content.
&#; Sliding wear from larger rocks or impact where rocks are brittle and easy crushable, such as sandstone, limestone, and coal.
&#; Sliding wear in a wet environment, such as from slurry and dredging operations
&#; When processing fine particles that cause erosion.
Even if 95% of an abrasive rock is made up of soft minerals, the remaining 5% can be very hard and contribute to 90% of the wear &#; thus making overlays the best solution.
Incorporating chrome coatings into your designs and product manufacturing processes provides a significant competitive advantage. From improved performance and appearance to reduced downtime, costs, and risk of metal failure, chrome coating, such as thin dense chrome, is the protective &#;shield&#; that keeps metal tools, devices, and equipment up and running.
For organizations interested in chromium coating technologies but unsure about the process, here are some initial questions a provider should be able to answer in detail. The goal: take the mystery out of the process so you can feel confident in the testing, implementation&#;and ultimately, ROI&#;chrome coatings provide.
Chromium coating offers precise and reliable protection that increases both the life and performance of industrial parts. However, the expansive range of coating options available and the variety of materials the coatings will be applied to can make the selection process daunting.
To ensure success, work with a consultative company, versus one that simply takes your order. For example, the Armoloy engineers will inquire about your specific project requirements, and recommend the best fit from a portfolio of thin dense chrome coating options based on the following criteria:
As you can imagine, thickness requirements can vary greatly, depending on the part and material for coating, the engineering application, the performance level, and other design considerations. For example, will post-machining be a requirement? Should pre-plate dimensions have adjustments? Are certain base materials more suitable than others?
Industry-leading chromium coating providers follow stringent application procedures, controls, and techniques to maintain highly precise tolerances&#;0.&#; to 0.&#; per side. Working with an engineer at an experienced coatings company will help you determine the correct deposit thickness for your specific application.
Contact us to discuss your requirements of chrome carbide overlay manufacturer. Our experienced sales team can help you identify the options that best suit your needs.
Rather than viewing the coating process as an additional step, consider building it into your normal manufacturing process. This is a better approach, from a financial, operational, and business perspective, especially when you consider the high cost of downtime. Some essential questions regarding the provider&#;s coatings process include:
Chrome coatings are applicable at any point in an item&#;s life cycle, usually without affecting part tolerances. An experienced company will work with your product designers to determine the right production strategy.
From machined components to medical devices and equipment, numerous industries and applications require precision masking. Also known as stop-off masking or selective coating, this process is specified in product designs to ensure the chrome coating is only applied to the surfaces requiring protection. Thin dense chrome coatings, in particular, can also serve as a masking agent for next-metal treatments such as ion nitriding.
A highly specialized process, precision masking requires experts who can engineer a solution for every part design, define parameters to minimize variation, and control surface characteristics.
Environmental safety might not be the first thing you&#;d consider when selecting an industrial coatings provider, but it is paramount. A company that has robust environmental practices is less likely to lose time dealing with unforeseen compliance problems. Make sure the coatings provider is certified as compliant with all State and Federal Regulations pursuant to air and water. Also, look for ISO certification &#; the international standard that requires companies to follow a framework for process control and quality management.
Research, process development, application, and fulfillment&#;for over 65 years, The Armoloy Corporation has provided the highest quality coating technologies to industrial markets. At our Innovation Center, we work with customers to help engineer thin dense chrome coating solutions that mitigate metal failure problems and improve repair and maintenance outcomes. Discover why Armoloy is the first place diverse industries turn to for solutions to &#;impossible&#; coatings challenges.
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