RibTec, Refractory Reinforcement Stainless Steel Needles ...

Author: Janey

Apr. 29, 2024

RibTec, Refractory Reinforcement Stainless Steel Needles ...

Description

RibTec designs and manufactures reinforcement needles out of 304 Stainless to be imbedded in castable refractory to stop crack formation. Unlike solid rebar, it will not expand unevenly, but still provide the tensile strength needed to increase the longevity of the refractory.

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Although originally listed as a part for the manufacture of refractory in a high temperature furnace, most of our customers use this product in the construction of a pizza oven. If you are planning to use this in your pizza oven project, please send us some pictures of your finished masterpiece. We would love to hear from you if you have any questions.

It is essential to include sufficient fiber in the mix to prevent the microcracks which develop under thermal stress from propagating into visible cracks which can lead to premature refractory failure. International experience has proven that the most cost-effective fiber addition for enhanced serviceability, irrespective of fiber type used, is 1% by volume (this is equivalent to 3-4% by weight for most non-insulating refractory mixes.)

In an endeavor to trim initial costs, a few refractory suppliers have been tempted to use fiber contents as low as 2% by weight. This is contrary to the current trend towards the use of higher fiber dosage levels (up to 6% by weight) to maximize service life. Manufacturers of expensive drawn stainless wire fibers often promote 2% fiber addition in an effort to present their product as ‘competitive’. This approach is in reality a false economy, since the associated reduced service life of the composite makes the low fiber containing refractories work out significantly more costly over their shorter service life.

Attempts to support the argument for ‘low fiber addition’ by simple laboratory tests of strength and toughness are misleading and do not reflect ‘real life conditions’.

Sold in 10Lb quantities.

Contact info@arcticboilers.com for pricing

What are Refractory Metals?

Generally speaking, metals that have an extremely high melting points are referred to as Refractory. Refractory metals are capable of retaining their shape and their overall usefulness in a range of extreme environments such as those that are highly acidic or basic, have other corrosive chemicals, or have high heat or high pressure.

Metals considered to be refractory typically meet these two thresholds:

  • Melting point above 2200 C (4000 F)
  • Creep resistance above 1500 C ( 2700 F)

There are 5 metals that are considered refractory metals:

well contains other products and information you need, so please check it out.

  1. Tungsten
  2. Niobium
  3. Molybdenum
  4. Tantalum
  5. Rhenium

Other metals that have similar properties and occasionally referred to as refractory metals are:

  • Titanium
  • Vanadium
  • Chromium
  • Zirconium
  • Hafnium
  • Ruthenium
  • Rhodium
  • Osmium
  • Iridium

One example of a metal that is not a refractory metal is pure copper. If A bar of copper is heated at one end, the other end will become hot very quickly. It has very high thermal conductivity (see which metals conduct heat the best link here). At lower temperatures the copper bar will start to deform. The fact that it deforms readily under heat prevents its consideration as refractory.

Molybdenum, however, has a very high melting temperature (2623 °C / 4753 °F). If same heat is applied in the above example, the molybdenum’s shape will remain the same. It has one of the lowest coefficients of thermal expansion and the temperature for when it starts to creep is above 1500 °C / 2732 °F. The ability to retain its shape and its hardness at high temperatures makes molybdenum a refractory metal.

Refractory metals also all have high densities and hardness at room temperature.

Niobium

Niobium is the least dense of the refractory metals and is the only one that can realistically be annealed. Niobium can be found in aerospace and nuclear reactors.

Molybdenum

Molybdenum is mainly used over tungsten when cost is a factor. Molybdenum is cheaper than tungsten but still has comparable properties. It is commonly used as a strengthening alloy in steel.

Tantalum

Tantalum has superior corrosion resistance. It is found most often in the medical field as an allowing element in surgical tooling. Tantalum films can also be found in the capacitors of cell phones.

Rhenium

Rhenium is used in many of the aforementioned applications. It is commonly used as an alloy in other refractory metal alloys, adding ductility and tensile strength.

Tungsten

Tungsten has the highest melting point of all metals at an incredible 3410°C / 6170°F. Tungsten is most commonly known for being used as the filament in incandescent light bulbs. It is also known for its appearance in TIG welding (Tungsten inert gas) where it is used a permanent non-melting electrode.

For more information, please visit refractory stainless steel fiber.

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