Small Wheat Processing Line Equipment Design

Product Description

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The multi-story flour milling plant is famous for its advanced processing technique, complete machine assembly, low power consumption as well as convenient operation and maintenance.
The maize processing line includes four main sections:
1) Cleaning Section: (separation, aspiration, destoning and dampening);
2) Degermination Section: (polishing, crushing and grading);
3) Milling Section: (grinding and sifting);
4) Packing Section: 25KG/Bag flour auto-packing; 50KG/Bag bran auto-packing;
Features of Wheat Milling Plant
1.wheat flour milling Machine With a magnificent look, the building helps to improve the brand awareness, and it is a permanent building with long life.
2.The manufacturing workshops of wheat flour milling Machine are bright and spacious, while the equipped machines allow simple disassembly and maintenance. Moreover, there is little dust inside the workshops.
3.A hanging bin could be built to realize wheat batching or flour batching. The finished wheat flour can be discharged from the second floor for convenient loading onto trucks.
4.Our wheat flour milling plant has storage bins for original wheat and cleaned wheat respectively. Their large storage capacities fully meet the requirements for continuous batch production.
5.The material distribution floor smooths and perfects the entire processing flow.
6.The materials are fed in a ladder-typed manner, so, fewer elevating and conveying devices are needed, resulting lowered power consumption.
7.The multi-story layout reduces noise level, and this structure provides extra convenience when some changes are needed to upgrade the existing production flow.
The processing of Wheat Milling Plant

Specifications

       

Model

Final Products

Power 

Capacity

Workshop Dimension(m)

Requirement(KW)

(Per ton of wheat/24h)

60t

Special purpose

290

60

35*10*12

100t

flour

350

100

35*10*12

120t

Grade I

430

120

43*10*12

140t

Grade II

540

For more information, please visit Pingle Group Wheat Flour Milling Machine.

Further reading:
Asking the Right Questions when Buying a Shredder

140

47*12*12

150t

Standard

550

150

49*12*12

160t

(Co-production)

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610

160

49*12*13

180t

 

720

180

54*12*13

200t

 

830

200

57*12*13

Company Profile

After Sales Service

1. Pre-sale service
Within three days after receiving the notification from the customer, our sales department will arrange meeting on the customer's designated site, and makes the best design plan according to the customer's requirements and the actual situation of the site. According to the specific requirements of customers to design and manufacture products, to provide technical transformation of products.
2. On-site installation and commissioning services
After the equipment arrives at the site, our company sends technicians to the site for guidance and assistance in assembly, installation and commissioning.
3. Personnel training
During the trial operation of the equipment, the technical personnel of our company shall guide and train the technical personnel, operators and maintenance personnel of the buyer in accordance with the instructions for the use of the equipment. The training content includes installation and operation procedures and precautions of equipment, common faults and treatment methods of equipment operation, etc.
4. After sales service
Within the warranty period, after receiving any problems with my products used by your company, our company will ensure that technicians will be assigned to the product use site (except force majeure) within 3-5 days of working time to deal with them. Our company carries out life-long maintenance and supplies spare parts for a long time. When the warranty expires, users at home and abroad can call the 24-hour service hotline of customer service center in time if they have problems that can not be solved in the use of equipment. The engineers and technicians of our company can quickly answer them. If the can not solve the problem, our company will send technicians to the scene within 72 hours to deal with it immediately.
Our engineering and technical department provides free technical guidance, consultation and fast door-to-door service for you all the year round, and also provide periodically inspect the operation of the equipment to eliminate the potential failure.
 

FAQ

1. Q. Are you a factory or trading company? Where is your factory?
A: We are a professional manufacturer. Our factory is located in Shijiazhuang, Hebei Province. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
2. Q.What's your advantage? Why do we choose you?
A: 30 Years experience of design and manufacture grain machinery.We have the most professional techniques team and best after-sales services.
3. Q: How about the INSTALLATION?
A: Professional engineers are in charge for installation, commission and training, etc.
4.Q: Do you provide after sale service?
A:We provide 24h after service , our over sea service center available in Zambia, Kenya, India, Brazil and Ethiopia.
Zambia: Plot No., Mungwi Road, Heavy Industrial Area, Lusaka, Zambia
India: C601, Patel Heritage, Sector 7, Kharghar, Navi Mumbai.
Brasil: R.Aleixo Garcia, 442- Oficinas, Ponta Grossa- PR, -060, Brasil
Kenya: K2 Godown, Dul Dul Business Park(Mlolongo/Sabaki Area), Mombasa Road, Nairobi, Kenya
5. Q: How can I know your machine is designed for my product?
A: Pingle has dedicated R&D center to provide you with professional machinery technology consulting, professional design to meet different customer needs.
6.Q: How can I know your machine working well?
A: Before delivery, we will test and adjust the machine working condition for you, then you can use directly when you get it.
7.Q: Do you have a ISO certificate?
A: For every model of machine, it has a ISO certificate.
Q: Warranty period
A:We provide 2 years warranty, while for core components, we have 3 years warranty.
 

Successful cases

Tajikistan AJR CO. LTD. 220T Milling Project
Pakistan BANGLE PINGLE FLOUR MILL200T Milling Project
Egyptian AWLAD ELSHAZLI FLOUR MILL 220T Milling Project
Korean MILDAWON CORPORATION 150T Milling Project
Vietnam THIET LAP CO. LTD. 240T Milling Project
Vietnam CIAY VANG CO. 200T Milling Project
Vietnam TIEN HUNG JSC 200T Milling Project
Iran KARKHANE WALC FAGR CO. 200T Milling Project
Iran ARDE POIENAK-E VARAMIN 170T Milling Project
Iran TAVONI NANVAIAN MASHHAD 350T Milling Project
Bangladesh BEST GOLDEN FLOUR MILLS LTD 200T Milling Project

Participation in exhibitions

Certifications-

Payment

 

5 min reading

&#;Flour quality characteristics are affected not merely by wheat suitability for specific final product, but also by the type of processing equipment and the suitability of this kind of wheat for milling process all classified as indirect factors.&#;

Professor Farhan Alfin - Avrasya University

High quality flour cannot be produced from low quality wheat, or from high quality wheat in a failed manufacture. Wheat quality characteristics change according to the user (farmer, miller, and end-user). The millers need to control on both raw materials and manufacture in order to produce a good flour baking quality, and continuous uniformity. The wheat flour quality is determined by its suitability for a specific final product. Flour quality characteristics are affected not merely by wheat suitability for specific final product, which can be determined by some wheat quality characteristics classified as direct factors, but by the type of processing equipment and the suitability of this kind of wheat for milling process all classified as indirect factors.

1. MOISTURE CONTENT Wheat moisture content affects the quantity, price discounts, and storability so that moisture content may affect economic return. Changing the moisture content of wheat will affect its weight and the quantity of dry matter in terms of a hectoliter of wheat which will change the test weight of wheat. Amounts of chemical components in wheat are not affected by the moisture content. However, a percentage of the chemical components are affected by the amount of water in the sample. This is why the percentages of wheat chemical composition are adjusted at 12 percent moisture content. The standard moisture content eliminates the confusion of that results. Thus, the difference between wheat and flour moisture content is important to maximize economic return.

2. DOCKAGE AND FOREIGN MATERIALS Definitions of dockage and foreign materials differ according to the grading system. Dockage is measured by a Carter-Day Dockage Tester. Dockage refers to all materials that can be easily removed with screening procedures. On the other hand, foreign material is non-wheat material that is unlikely to be removed during flour mill wheat cleaning processes.

Whatever the used definition or the procedure in the mill laboratory, every wheat mill has to calibrate its own laboratory results of dockage and foreign materials with the separated materials in the cleaning processes.

3. TEST WEIGHT Test weight is the weight of a measured volume of wheat expressed in kilograms per hectoliter. Test weight is a critical contractual parameter listed in all export sales contracts. Test weight is a general indicator of wheat quality and higher test weight normally means both higher quality grain and flour extraction rate. Test weights decrease as grain deteriorates. Canada and USA determine test weight according to a &#;clean basis&#; unlike the process in Australia which is based on &#;as is/farmer dressed&#;. Grain moisture and test weight are related to each other in a way that when moisture increases, test weight decreases. To better enhance a good relationship between test weight and flour extraction rate, the test weight should be determined on a &#;clean basis&#; and then adjusted to a specific moisture content.

4. KERNEL WEIGHT (TKW) The -kernel weight (TKW) can be determined from the average weight of 300 individual kernel replicated using the Perten Single Kernel Characterization System (SKCS ). The instrument weighs each seed to the nearest 0.01 mg and automatically calculates the TKW based on the average weight of the 300 individual seeds. The average TKW is reported in grams. The kernel weight is used as an indicator of wheat milling quality which is considered better than test weight. In order to enhance the correlation between TKW and milling extraction rate, TKW can be adjusted to a specific moisture.

5. KERNEL VOLUME AND SIZE DISTRIBUTION The main kernel volume and size distribution can be determined by passing through a stack of sieves or by using the Perten Single Kernel Characterization System (SKCS ). The latter measures the average kernel diameter and sample uniformity. The flour yield can be correlated with the percentage of the remaining over each sieve. In gener al, bigger kernels size give higher flour extraction rate and lower ash content. If the percentage of the kernels remained over one of the sieves was more than 75%, or the size distribution of SKCS had a lower standard deviation, then the sample is uniform. The kernel size distribution is very important during tempering and the flour mill operation.

6. HARDNESS Wheat hardness is the most important quality characteristic that affects tempering, milling operation, baking, and end-use quality. Grinding, crushing, and abrasion are the basic principles of wheat hardness measuring techniques. The most used methods for wheat hardness measurement are PSI, NIR hardness, SKCS, and pearling index. Wheat hardness affects the percentage of flour damaged starch which is in turn an important characteristic that sequentially affects dough rheological properties and end user product quality.

All of wheat characteristics mentioned previously affect mainly the produced flour extraction rate and some flour quality characteristics with combination of milling process operation. Some of them are listed in the seal contract like moisture content, test weight, dockage, and foreign material. However, these characteristics have to be tested again at the mill laboratory following the mill procedures. The others should be determined to predict the flour yield and to help the milling staff control milling process.

The company is the world’s best Wheat/Maize Pneumatic Roller Mill supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.