Nov. 04, 2024
Wellste extruded aluminum shapes are dense and ductile to be stretched without breaking or cracking.
You will get efficient and thoughtful service from Golden Jash.
Our extruded aluminum is the second of the most malleable material and because of those properties it allows the aluminum alloy to covert via extrusion process into multiple numbers of reliable shapes and parts.
Wellste extruded aluminum shapes offers a lot of benefits. Aside from rust resistant and naturally corrosion resistant, it is also the ideal materials to use for the military and any other applications that involve exposure to the elements.
Even if its light weight, Wellste extruded aluminum shapes are strong and highly conductive, noncombustible and 100% recyclable.
Wellste aluminum extrusion shapes are non-sparking material so it is suited for applications related to hazardous materials or highly flammable area.
Wellste are committed as responsible leaders and have a positive impact in the environment. We help our customers by creating the expected outcome in the product and we also create new products that you can see.
Wellste offers a vast variety of standard aluminum shapes. We, at Wellste want to be your top source of extruded aluminum shapes.
We consistently meet the exceeding customer expectations by providing both services and product in high quality. We value the personal attention that the customers&#; given to us. Wellste aims to continuously reachworld class standard extruded aluminum shapes.
If you need reliable manufacturers of extruded aluminum shapes, Wellste can help you with that. Our aluminum extruded shapes are designed to reflect what we can do for you.
We share our 20 years aluminum industry knowledge to you about aluminum extruded shapes so that you will know what&#;s the best in aluminum extruded shapes is.
If you need more information, be sure to contact us today.
If you have any question about extruded aluminum shapes, you will find the answer right here.
Because this guide covers everything that will make you an expert in extruded aluminum shapes.
Let&#;s get started.
You can make any shape using aluminum alloys depending on your application requirements.
Depending on your unique requirements, you can choose any of the following aluminum extrusions shapes:
You can opt for extruded aluminum shapes such as angles with rounded or sharp corners.
In this case, you can opt for extruded aluminum structural shapes in form of bars such as square-hexagonal or rectangular shapes.
You can also choose to use the channels which can come in the form of rounded or sharp corners.
You may also get the I-beams with rounded corners and sharp angles as well as tapered walls among others.
Apart from the shapes above, you can also opt for the round rod shapes depending on application specifications.
Here, you may also choose tees which come in two variations with rounded or sharp corners.
There are also different types of tubes with IPS round, round, rectangular, as well as serrated shapes.
In addition to that, you may also decide on zees which come with sharp corners.
In short, there are quite a number of standard aluminum shapes to choose from.
Extruded aluminum shapes
No, there is no difference between the extruded aluminum shapes and the extruded aluminum profiles.
You can have extruded aluminum profiles in different shapes thus making it part of the extruded aluminum shapes.
Apart from that, you will also make the aluminum shapes and profiles using the extrusion method.
In comparison to other types of extruded aluminum materials, you will have numerous benefits from using extruded aluminum shapes.
Here are some of the benefits that you will experience from using the extruded aluminum shapes.
You will realize that the aluminum shapes are very strong and have very light weight.
This makes it very important for making strong structures with very light weight.
You also have the freedom of choosing from a wide range of materials to make the extruded aluminum shapes.
There are numerous types of aluminum alloys that you can use to make the extruded aluminum shapes.
You can use the extruded aluminum shapes in quite a number of applications.
Since you will be using aluminum materials, you should expect to have excellent resistance to corrosion.
Extruded aluminum shapes have natural covers that will protect the metal from any form of corrosion agents.
Extruded aluminum shapes have the ability to conduct electricity and heat at an exceptional rate.
You can also purchase the extruded aluminum shapes ate very affordable prices since the costs are very low.
There are numerous types of aluminum alloys with different characteristics.
You can choose between the different types of aluminum alloys to make the most suitable aluminum shapes.
Here are some of the common types of aluminum alloys that you can use in making extruded aluminum shapes.
You can also refer to it as commercially pure aluminum that is ductile and soft for extrusion in different shapes.
This is an alloy between aluminum and manganese which is very strong even thought it has low malleability.
You will use this type of aluminum materials to make extruded aluminum shapes for heat exchanger tubes among others.
This is an architectural aluminum that contains silicon and aluminum which is great for extruding intricate designs.
Apart from that, you can use this type of aluminum alloy to extrude shapes for decorative applications.
This is a high strength aluminum alloy with minimum ultimate yield of 35,000 psi and tensile strength of 38,000 psi.
It also has excellent weldability and extrudability that make it suitable for extruded shapes for structural components like pipelines.
This is a strong aluminum alloy that offers proper yield, weld strength and tensile strength in comparison to aluminum .
Despite that, it will cost you more and is suitable for extrusion of aluminum shapes for high strength applications.
You can reduce ductility of aluminum extrusions shapes through tempering to increase hardness and strength.
Here are some of the examples that you will get from tempering of extruded aluminum shapes.
Here, you cn have a yield strength of 4 Ksi as well as brinell hardness of 19.
This form will produce a yield strength of 21 Ksi and brinell hardness of 65.
You will have a yield strength of 40 Ksi with a brinell hardness of 95.
You will use tempering to improve the mechanical properties of the aluminum structural shapes.
There are five different types of tempering that you can employ to improve the mechanical properties of extruded aluminum shapes.
Here are the different types of tempering that you can have for the extruded aluminum shapes.
You can also refer to it as &#;As- Fabricated&#; temper where no attempt to temper aluminum shapes is done.
This form of temper involves annealing, recrystallizing, and is suitable for wrought products.
This form of temper is work-hardened or strained that you can use in applications that do not need heat-treatment.
You can use this form of temper for heat treatment of different solutions.
You will go through thermal treatment, solution heat-treatment, and finally aging to complete the temper.
Aluminum extrusions shapes
There are different types of aluminum alloys that are suitable for different applications.
For instance, you may need the aluminum extrusion shapes for decoration purposes.
In such a case, the most suitable type of aluminum alloy is the series aluminum.
Apart from that, you may need the extruded aluminum shapes for structural and load-baring applications.
In such a case, you will use the series aluminum due to its high tensile strength properties.
In other words, you will use different aluminum alloys for extruded aluminum shapes in different applications.
Extrusion is the process by which hot metal is compressed and then into different shapes.
You can have the extruded aluminum shapes in sold, semi-solid, or hollow forms.
Here are the main steps that you will have to perform in the extrusion process of the extruded aluminum shapes.
First, you will create the most suitable design and manufactured it to get the right shape and specifications.
You will need an extrusion die made from steel thus making it suitable for repeated extrusion use.
As soon as you have the die ready, you will heat it to the right temperatures before sticking it to extrusion press.
At this point, you will proceed with the preparation of the billet beginning with preheating of aluminum.
You have to heat the billet at temperatures ranging between 750- and 930-degrees Fahrenheit.
It will make the billet soft without actually melting it to liquid form before loading to the extrusion press.
After the above preparations, you will proceed with the extrusion process.
At this point, you will apply enough pressure on the billet right inside the extrusion die.
It will produce the perfect shape that you desire as it exits through the extrusion die.
At this point, you will cut the extruded aluminum shapes into the right size or dimensions.
After that, you will cool it down on the cooling table.
There are different cooling materials that you can use such as mists, water baths, sprays, and air to cool.
You will complete this process by cutting the shapes into different sizes according to the production specifications.
Finally, you will stretch the extrusion to straighten the twists and turns on the extruded aluminum shapes.
You will follow that will aging, quenching, hat treatment, coating and painting among other finishes.
No, we make sure that standard aluminum shapes come finished at the request of the customer.
In other words, most of the standard extruded aluminum shapes come unfinished.
Want more information on extruded aluminum tubing shapes? Feel free to contact us.
Further reading:All you have to do is proceed with the fabrication process according to your personal specifications.
Apart from that, you may also make orders within the right time frame for us to finish the extruded aluminum shapes.
Extruded aluminum shapes
There are quite a lot of applications where the extruded aluminum shapes come in handy.
Here are some of the applications where you will use the extruded aluminum shapes.
There are situations when you will have bend on your extruded aluminum shapes.
Such cases require straightening of the extruded standard aluminum shapes to get perfect alignment.
In such a case, you will take advantage of the malleability of the aluminum to straighten the extruded shape.
Apart from that, you will have to overcome the tensile strength of the extruded aluminum shapes.
You might have to place it on a flat ground and then apply pressure to stretch the deformation.
You might also use a stretching machine which will straighten the extruded aluminum shapes.
There are different factors that you have to loo at when bending and forming the extruded aluminum shapes.
Here are the main factors that you have to look at when considering the forming and bending of extruded aluminum shapes.
Here, you will look at the expected deviation and tolerance on the inside radius of extruded aluminum shapes.
You should also look at the surface appearance that you would like to have on the extruded aluminum shapes.
It is also important to look at the mechanical strength that you would like to have on the extruded aluminum shapes.
Standard aluminum extrusion process
In the extrusion of aluminum shapes, you can either decide to use direct or indirect extrusion process.
The main difference between direct and indirect extrusion is in the position of the extrusion die.
Direct extrusion involves having a stationary extrusion die while forcing the billet out through the die.
Implying that, you will push the heated billet through the stationary extrusion die to form the extruded aluminum shapes.
On the other hand, indirect extrusion involves having a moving extrusion die over the heated billet.
In other words, you will push the extrusion die over the billet to form the most suitable extruded aluminum shapes.
Bending and forming of the aluminum extrusion shapes is a very important process.
There are different techniques that you can apply to actually bend and form the extruded aluminum shapes.
Bending aluminum extrusion shapes
Here are the main techniques that you can use in the bending and formation of the extruded aluminum shapes.
In this case, you will use a ram which will force the extruded aluminum shape to bend through a die.
The die will push the extrusion and apply enough pressure capable of bending aluminum to desired forms.
You will use a clamping block, and sliding pressure to make the most suitable bend on the extruded aluminum shapes.
The hydraulic pressure will press on the extruded aluminum shapes held by the two blocks to produce a bend.
In addition to hydraulic bending system, you will have a faster and unique set up on the electric draw.
The bends are also accurately and easily repeated as it can easily automate the angles in the programmable logic controllers.
You will use three different roles in a triangular shape at different angles that can either roll vertically or horizontally.
The roller then moves at slowly and exert enough force on the extrusion aluminum shape thus bending it.
You will place the extrusion along rounded fixed bending dies and clamps to hold on every end.
The machine then swings the clamped ends thus leading to the bending of the extruded aluminum shapes.
Every form of extrusion come with its custom price.
In other words, custom extrusion of aluminum shapes might cost more or less than standard aluminum shapes.
In many cases, custom extruded alumi9inum shapes cost more due to the special attention it receives.
Apart from that, you might have additional features on custom extruded aluminum shapes thus increasing price.
You should also be very specific and strategic when it comes to making orders on aluminum extrusion shapes.
In other words, you have to tell the manufacturer about the exact aluminum extrusion shape needed.
Here are the main parameters that you will use to specify the order for aluminum extrusion shapes.
There are two main types of extruded aluminum angles that you can use including equal and unequal angles.
You can have both equal and unequal extruded aluminum angles in American and miscellaneous standards.
The most common method for increasing hardness and strength of extruded aluminum shapes is heat treatment.
As soon as you complete the extrusion process, you will pass the extruded aluminum shape through heat treatment.
Heat has the ability to age the extruded aluminum shapes thus making them strong and hard.
Extruded aluminum channel
In the extrusion of aluminum, you can opt for extruded aluminum angles or extruded aluminum channels.
Extruded aluminum angles have one specific angle while extruded aluminum channels have more than one angle forming a channel.
It is upon the client to choose the color of extruded aluminum shapes.
We offer a range of colors from black, silver, grey or any other color option you need.
Yes, you can weld extruded standard aluminum shapes depending on the types of aluminum alloy.
In other words, you will have to choose the most suitable aluminum alloy that can be welded.
After forming it into the right aluminum shape, you can join it accordingly through welding.
Usually, you will not have restrictions on the mill length of the extruded aluminum shapes.
Despite that, you may have architectural extruded aluminum shapes with mill length between 12 to 16 feet.
In choosing the most suitable extruded aluminum shape, you must also make that the quality is right.
In other words, you have to make sure that the extruded aluminum shapes adhere to right quality standards.
Here are the main quality standards that you must adhere to when choosing extruded aluminum shapes.
There are industry standards for allowable extruded aluminum shape tolerance.
Implying that, you must make sure that the tolerance level of extruded aluminum shapes is acceptable.
Here are the main tolerance level factors that you have to maintain.
Yes, we can provide additional services upon the request of the customer.
Under normal circumstances, you will purchase the extruded aluminum shapes unfinished.
Finishing of the extruded aluminum shapes is an additional service we offer.
Apart from that, you can also request for additional services such as anodizing and different surface finishes.
Well, the cost of manufacturing extruded aluminum shapes will depend on a number of factors.
Some of the factors that will affect the cost you will pay for manufacturing the extruded aluminum shapes are:
An increase in the above factors, simply mean an increase in the cost you will pay.
Once you order extruded aluminum shapes from Wellste, we will handle all the necessary shipping and if possible logistics.
We package the standard aluminum shapes in protective film, then into a shrink sleeve and brown paper.
Our extruded aluminum shapes are finally packed in wooden box.
After which you can opt for bulk loading, LCL loading, pallet loading or expedited shipping.
Contact Wellste now for all your extruded aluminum shapes imports from China.
One of the most versatile metals in manufacturing today is Aluminum. Aluminum is used in many industries to produce products in an almost limitless number of shapes for an almost limitless number of uses. With such versatility, it&#;s no surprise that there are several different manufacturing methods for producing aluminum products. Two of the most commonly used processes for shaping aluminum include the extrusion process and the drawing process. When comparing the two, there are a few key differences. Read on to learn about the aluminum extrusion and drawing processes, as well as tips for how to choose which one is right for your project.
The drawn aluminum tubing process happens by having the aluminum pulled, or drawn into the die cavity, during which the aluminum undergoes what is called plastic deformation. Plastic deformation happens when the aluminum is stretched to achieve the desired shape. When stretching aluminum, it&#;s important to pay close attention to the flexibility and elasticity of the metal. Stretch too much and it will become weak and brittle. Drawn aluminum is a custom aluminum extrusion that most often used to create products including pots, cans, tubes and other circular objects.
Extruded aluminum pipe differs from drawn aluminum in that the formed shape is made by first heating the metal to a very high temperature until it is soft and malleable but not liquid. After the aluminum has been heated, it is then forced or pushed through a die. The extruded metal tubing product that comes out the other end will be molded by the die and shaped to the desired final product. To visualize the extrusion process, it can help to picture a tube of toothpaste. In this case, the toothpaste is shaped by the circular opening through which the toothpaste is pushed. After the aluminum pipe has been extruded, it will begin to cool and harden. As it hardens, the finished extruded tubing product becomes strong and durable and will hold the desired shape.
While both processes can be used to create similar finished products, there are a few differences found between the two. These differences include:
Cost. In general, the extrusion process tends to be cheaper than the drawn aluminum tubing process. This is because cold drawing aluminum often requires a larger collection of tools and materials to complete.
Products created. The extrusion and drawing processes will often be used to produce different types of products. For example, extruded aluminum can be used to make tubing, doors, window frames, brackets, and railings. Drawn aluminum will similarly be used to create tubing, in addition to products like cans and pots.
Eagle Mouldings is a leading provider of custom and specialty extrusions as well as extruded tubing and drawn aluminum tubing. We offer a huge inventory of custom aluminum extrusions and standard shapes available for next day delivery. If we don&#;t stock what you are looking for, we will help you design and create a shape made just for you. We offer top-quality aluminum products that are built to last. If you&#;re ready to get started on your next project, contact our customer service team today to discuss the extrusions that are the right fit for your project. We&#;ll be happy to make recommendations, as well as send a quote for the items you&#;re interested in.
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