May. 20, 2024
Machinery
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The pet food production market continues to experience exponential growth. While developing markets drive this growth, mature markets maintain a high demand for superior pet food quality.
This increasing demand calls for high-quality pet food, as owners want to treat their pets with the best food available at reasonable prices. However, achieving this while expanding into this exciting market presents production challenges. The solution begins with the right food processing equipment.
Maintaining consistency across large production volumes can be challenging, especially using batch cooking processes. Batch cooking wastes time processing each batch, often requiring waits to fill from large buffer tanks. This staging with varying dwell times before filling leads to:
Each of these issues directly threatens consistency within a single batch and between batches, resulting in a lower-quality, less consistent end product. Customers are willing to pay more for quality pet food, making consistency vital.
Most pet food recipes involve various ingredients like meat, vegetables, stabilizers, and grains, each with different chunkiness, viscosity, and cooking requirements. Consistency ensures optimal texture, encouraging customer loyalty and market growth.
Pet food is part of the fast-moving consumer goods (FMCG) industry, mostly sold at low profit margins. Thus, high production and sales volumes are crucial for a viable pet food business.
Batch processing can create daily operation gaps, as time must be allocated for:
These tasks negatively impact efficiency and productivity as they occur in series, not parallel, limiting achievable production volumes.
Many recipes combine diverse ingredients—meat, fish, vegetables, powders, by-products, and grains. Temperature, moisture, and pressure fluctuations between batches alter the final composition, leading to inconsistent ingredient use and unpredictable results.
Unlike traditional batch cooking, continuous food processing systems offer non-stop, consistent cooking. Many pet food production issues stem from batch systems, but the RotaTherm® continuous cooking process provides a solution.
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Continuous cooking applies the same process at each stage—heat treatment temperature, pressure, cooling—minimizing risk of final composition changes. This controlled approach ensures consistent product appearance and taste. RotaTherm® continuous cookers offer efficient, nonstop pet food production, unlike batch cookers.
With multiple direct steam injectors and other design elements, RotaTherm® ensures even cooking without burnt or undercooked parts.
Continuous cooking implies no stopping between batches, minimizing waste—time and cleaning chemicals—and leading to more efficient and productive food manufacturing. Every additional second counts in a volume-reliant industry like pet food. RotaTherm® operates without pause for up to 156 hours.
Customers are selective and expect high-quality pet food. They want healthy-looking, nutritious products. By combining continuous cooking with automated temperature and steam control, RotaTherm® delivers better-looking, nutritious food.
The RotaTherm® reaches target temperatures in as little as 20 seconds, using multiple steam injectors for even cooking. Automated control and recipe systems maintain optimal temperature, steam, and moisture, creating consistent, high-quality products.
Besides the world-leading RotaTherm® continuous cooker, we offer a range of ancillary equipment to complete your cooking line, including:
These can integrate into your production line independently of the RotaTherm® as needed.
Our Pet Food Production Line is a new development to meet the growing pet food market, combining years of experience in food machinery development. It offers new shapes, unique tastes, and colors for pet foods, meeting the modern market's needs with a scientific nutritional profile and easy digestion.
We are professional manufacturers of advanced extrusion machinery and system integration designers. We also produce Pet Chews Production Line. If you have any questions about our products, please contact us.
Contact us to discuss your requirements with animal feed conditioner suppliers. Our experienced sales team can help you identify the best options for your needs.
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