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Traditional VS Sustainable Pallet Wrap

Jan. 06, 2025

Traditional VS Sustainable Pallet Wrap

is the year for real sustainability waves in the packaging sector. The EPR is just around the corner, and more restrictions on virgin plastic usage are set to be introduced. Ensuring that your packaging is as sustainable as possible should be high on your agenda &#; making positive change has never been more accessible.

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You&#;ve likely already transitioned away from plastic to corrugated cardboard packaging, minimised your packaging design, explored eco-friendlier water-based inks, and adopted sustainable ancillaries like Eco Tape. So, it&#;s now time to turn your attention to pallet wrap!

What is Traditional Pallet Wrap?

Traditional pallet wrap is the plastic film that keeps stacked goods secure during movement and storage. Pallet wraps vary in thickness and size to fit different loads. These films are usually made of a material called polyethylene, which can stretch to tightly cover pallets and protect the packaged items underneath.

But the problem is that virgin polyethylene isn&#;t a sustainable material, and it poses threats to the environment. It requires a lot of fossil fuels to make, with its production emitting greenhouse gases that contribute to pollution. Its long-lasting presence after disposal and low recycling rates emphasise a need for sustainable alternatives.

How can Pallet Wrap be More Sustainable?

To make pallet wrap more sustainable, a key step is to use as little plastic as possible. This helps reduce the environmental impact associated with plastic production and disposal, helping to tackle ongoing plastic pollution. By addressing the plastic footprint, businesses and individuals can better contribute to environmentally friendly packaging practices.

Why Choose Sustainable Pallet Wrap over Traditional?

Research shows a growing demand for sustainable packaging, and at Greyhound Box, we&#;re at the forefront of this change. In fact, there has been a 71% rise in online searches for sustainable goods over the past five years!

Even if customers don&#;t see the pallet wrap, they care about the sustainability credentials of who and where they buy from. Studies have shown that Gen Z (in particular) care highly about causes like the environment and social justice. They base their buying habits around these values, favouring brands that have a higher focus on sustainability matters than those who don&#;t. Primarily, incorporating sustainability throughout your supply chain is essential for making to steps towards a greener planet. It also boosts brand loyalty and attracts the environmentally conscious consumers we know are paying attention.

Why Swap to Sustainable Pallet Wrap?

Opting for a more sustainable pallet wrap is a smart choice that balances the same durability as traditional, fully plastic wrap with environmental responsibility. At Greyhound Box, we offer a pallet wrap with strong sustainable credentials, boasting:

1. Recycled Materials Sourcing

The sustainable pallet wrap is made from at least 30% recycled material. Cutting down on new plastic production is crucial to lessen the environmental impact tied to extracting raw materials. The recycled content also means it&#;s exempt from the UK and EU Plastic Packaging Tax, meaning you can avoid the extra cost.

2.End-of-Life Sustainability

Our wrap is also 100% recyclable at the end of its life, including its cardboard core! This reduces the amount of virgin resources involved in future plastic making, helping us to conserve natural resources.

3. Cost-Effective and Resource-Efficient Usage

More sustainable film benefits the environment and saves money by using less film per pallet. Not only can you pack more for less, but you&#;ll see a reduction in waste and lower packaging costs. By minimising resource consumption and waste production, you can enhance your sustainable practices whilst improving your bottom line.

4. Strength, Durability, and Flexibility

Sustainable pallet wrap film is as strong and durable as traditional materials, but it&#;s more flexible. That makes it easier to manipulate and reduces the risk of injuries and damage during use!

The pallet wrap also fulfils its main job of keeping goods safe during storage and transit, ensuring customers receive them in perfect condition. Excelerate estimates that approximately 14% of stretch film rolls are wasted, due to damages. The Goliath solid stretch film they provide us with has reinforced edging, meaning rolls can be dropped, thrown, or run over, and still unwind without issues! It can also handle over one tonne of weight too.

Is Traditional or Sustainable Pallet Wrap Better?

Choosing a more sustainable alternative to traditional pallet wrap is a smart and environmentally conscious decision. Sustainable pallet wrap provides all the necessary functions as its standard counterpart, yet is better for the planet. In fact, our film can yield up to 300% of its original length with minimal width loss, meaning you&#;re getting more than your money&#;s worth!

Overall, making sustainable swaps in your packaging process aligns with the global focus on more environmentally-friendly practices, making sustainable pallet wrap a practical and responsible choice.

Looking to Make Sustainable Swaps in ?

You&#;ve come to the right place! At Greyhound Box, we offer a comprehensive range of sustainable materials and products, providing you with an extensive arsenal to boost your sustainability credentials.

For more information, please visit Eco Pallet Wrap.

Pallet wrap optimisation

Looking for ways to improve your efficiency and sustainability? At Primepac, we work with logistics managers, procurement professionals, and many industry leaders to optimise pallet wrapping operations. Drawing on our experience, we&#;re experts in lowering your packaging costs and environmental impact with a few simple adjustments.

With insights from our pallet wrap specialists, this article outlines how to optimise resources, improve efficiency, and support your workplace sustainability goals. We share practical steps to optimise your pallet wrapping techniques and ensure all loads are wrapped correctly and in a cost-effective way.

What is pallet wrap optimisation?

Optimising your pallet wrapping operations is all about balancing cost, time, load stability, and sustainability. The best pallet wrap should not only perform well but also improve productivity and your bottom line.

Here at Primepac, we&#;re often asked about the best way to set up a pallet wrapping machine, how to optimise the wrapping technique and achieve the best load stability. In our years in the industry, we&#;ve found the following steps to be the most effective.

1. Clean the rollers

By regularly checking the machine rollers, you can ensure the wrap is applied smoothly and consistently. This usually includes a quick look to check no labels, dirt, or score marks in the rollers. You might need to clean them with a chemical cleaning product or replace the rollers to keep the machine running smoothly.

2. Stretch percentage

To check the true stretch ratio of your wrap, machine, and load, mark a set distance on the roll of film and wrap a standard pallet. Find your marks on the wrapped pallet and measure the distance between them. For example, if 10cm stretches to 20cm, the machine is stretching to 200%.

3. Film overlap

When wrapping a pallet, you should aim for a 30% to 50% overlap on each turn. Any less could impact the pallet stability while any more is wasteful and costly.

4. Containment force

Containment force is used to test the strength of a wrapped pallet. You can either use a pull test kit or a digital load cell which can be wrapped into the pallet and produce a graph measuring the pallet retention, without human error.

5. Micron thickness (MU)

The thickness of pallet wrap is measured in microns &#; one micron is a thousandth of a millimetre, also written as MU. Thickness ranges from 12mu to 30mu and is crucial for load stability. For loads that are heavy, irregular, or prone to puncture, you will need a thicker pallet wrap.

By reducing the micron thickness (MU) of your pallet wrap, you can save costs and reduce your environmental impact without affecting the wrap performance. However, this is a careful balance of cost savings and performance. To ensure your pallet wrap is the optimum thickness for your loads, book a consultation with our pallet wrap specialists.

Sustainable pallet wrap

With various sustainable packaging trends and bio-based plastics joining the market, there are a lot of ways to improve your packaging footprint. However, one of the most dramatic and quick changes you can make is to optimise your pallet wrapping operations. At Primepac, we stock a series of pallet wraps that are both sustainable and high-performance.

Ultiwrap

Ultiwrap is a thin, multi-layer film technology, that allows you to significantly reduce your plastic usage. This stretch wrap saves costs and reduces the amount of packaging waste in your operations. Key features of Ultiwrap include:

Improved resin technology.
Increased film stretch, with increased load containment.
Better puncture resistance.
Multi-layer nanotechnology.
100% recyclable.

Grip Film Eco

Our Grip Film Eco is a hybrid of our best-selling Grip Film, now made with 30% post-industrial recycled content (PIR). Key features of Grip Film Eco include:

Made with 30% PIR content
Self-gripping capabilities
Lightweight and user-friendly
Puncture resistant
100% recyclable
Carbon-neutral manufacturing process
Available as hand pallet wrap with our grip applicator.

Purewrap

Purewrap is made from sustainably grown sugarcane, which replenishes the environment as it grows. Key features of Purewrap include:

As effective as traditional pallet wraps
Fully recyclable
Carbon negative
Produced from renewable sugarcane crops
Available as hand pallet wrap and machine wrap

The cost of pallet wrap NZ

The most accurate way to measure the true cost of pallet wrap is to analyse the cost of wrapping per pallet. To make it easier, we have developed a simple calculator that does it all for you. Simply follow the steps outlined below.

1. Choosing the right pallet wrap

Many companies overspend on pallet wrap, simply by using the wrong type or applying it incorrectly. While it may seem cost-effective, cheaper pallet wrap typically has poor stretch and performance, meaning fewer pallets are wrapped per roll. For wrap recommendations based on your loads and requirements, speak with our pallet wrap consultants today.

2. Identify inefficiencies

The initial cost of your pallet wrap is only one part of the equation &#; the cost of wasted pallet wrap and the associated labour can also be extremely high. By optimising your pallet wrap process to reduce these problems, you can reduce the amount of money lost from wasted pallet wrap materials and time.

Additionally, this will ensure all pallets are wrapped correctly, avoiding potential load failure or product damage.

3. Cut and weigh your pallet wrap

To determine how much pallet wrap you need per pallet, you need to use the cut and weigh technique. This involves wrapping a standard load, then cutting the wrap off, wrapping it into a ball, and weighing it. You can then input the weight into our pallet wrap calculator to find the true cost of your pallet wrap.

For more China Mini Carton Stretch Wrapping Machine Suppliersinformation, please contact us. We will provide professional answers.

4. Use our pallet wrap cost calculator

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