The advantages and disadvantages of automotive wiring harness materials

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Harness the appearance of a layer of rubber or plastic and other substances for the package to protect the wiring harness also play an insulating role, then the insulating material is generally used in what kinds of materials, what are their characteristics

Natural rubber properties: with good elasticity and mechanical strength, excellent flex resistance, high tear strength and good cold resistance. Disadvantages: anti-aging is not good, not oil and ozone, flammable.

Neoprene characteristics: ozone resistance, heat aging, oil and other properties better, with flame retardancy and self-extinguishing; but low temperature resistance is not good.

Silicone rubber features: heat resistance, cold and weather is better; disadvantage is not oil.

EPDM features: weathering, ozone resistance, heat resistance, corrosion resistance, acid and alkali and other properties are better, and has high strength and high scalability; Disadvantages: poor adhesion, and flexibility is not natural Good rubber, poor oil resistance.

These insulation materials have their own characteristics, choose what kind of insulation material also determines the quality of the harness, so be sure to choose the right insulation material for processing or purchase.

ADVANTAGES AND DISADVANTAGES OF CUSTOM WIRE HARNESS ASSEMBLY

Wire harness assembly and cable components can now be made to your specifications. The possibilities are unlimited, from different sizes, colors, and labels to the many functions accessible. Choosing between the many types of wire harness assemblies, on the other hand, can be a time-consuming task. Working with a skilled and competent wire harness assembly maker can help solve this difficulty. Instead of buying store-bought cables and wires, a professional cable assembly manufacturer offers numerous benefits.

 

Advantages of a Custom Wire Harness

 

The following are the main benefits of specialized wire harness assemblies:

 

Saves Time: Time is the most valuable resource in any production line. It's wise to have bespoke wire harnesses bundled for ease of installation when it comes to saving crucial minutes. Rather than your staff always fumbling with connections and cables, they discover that they are using the incorrect wires.

Improves Product Quality: Another crucial part of proper wire harness production management is ensuring maximum product quality; This entails installing all wiring harnesses as simply as possible; This is done by obtaining cables with customized bundling, labeling, and connectors are simple to install. As a result, you can rest assured that every product that leaves the factory is of the highest quality and reliability.

Exceptional Materials: Professional manufacturers use a higher grade of wiring materials than store-bought cables and wires. Custom wire harness providers use only high-quality materials to make your cables. As a result, you'll get the best signal and power transmission from your wiring.

 

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Today, the bespoke wiring and cabling that powers modern technology serve a limitless number of applications and businesses. Whether you need cable materials designed for space-saving designs or robust wiring harnesses for complex applications, we have what you need.

Additional Services: Only custom cable manufacturers can provide services that improve the end product's quality&#;specialized insulation and jacketing materials through laser stripping and branding for identification and installation. When working with their cables and harnesses, wire harness assembly manufacturers who value customer care continuously look for innovative ways to save you effort, time, and money.

 

A wire harness is an exceptionally designed bundling method for organizing several wires or cables. Wires are trimmed to length, bundled, and then fastened to terminal or connector housings to form a single component, rather than manually routing and attaching each strand. Specialists can easily fit complex wiring components into small or difficult-to-reach areas thanks to this compact, well-organized setup, significantly reducing labor time and human error.

 

Wire harnesses are made up of dozens of individually over-molded wires that branch off in various directions and connect at multiple spots. Low-quality wire harnesses, especially at termination joints, can have a variety of complications due to their typically intricate design. There is no electricity if there is no connector; high-quality wire harness connectors are a sign of a well-made, dependable product.

 

Problems with Wire Harness Connectors

The function should be first when choosing high-quality connectors for your wire harness; This is where the issue arises. Developers that don't understand how each connector component affects performance often wind up with a poorly built product.

 

One of the most common points of failure in wire harness connectors is the contacts. Contacts are small metal pins and pieces that come into contact with another to make an electrical connection. Contacts can become filthy or rusted if the connector is not adequately covered, affecting the passage of power. Furthermore, the contacts in wire harness connectors have a limited lifetime. Contacts that aren't built for the number of mating cycles required can lose their springiness with time, leading the connector to break early.

 

How long a wire harness will last depends on the overmolding material to shield the connector. Material choices are made depending on the application's mechanical demands and the surroundings. This graph compares the advantages and disadvantages of the most prevalent overmolding materials regarding environmental and mechanical needs.

Summing up

You don't want to skimp on wire harness connectors due to the complexity and necessity of custom wire harness manufacturers. You might be able to locate off-the-shelf solutions suitable for your needs. However, we advocate working with a connector engineer who can additionally customize items to meet the application's needs.

For more information, please visit Wire Harness Supplier.