How to Choose the Right Electric Wire Rope Hoist for Your Needs

Author: Geoff

May. 13, 2024

How to Choose the Right Electric Wire Rope Hoist for Your Needs

How to Choose the Right Electric Wire Rope Hoist for Your Needs

If you want to learn more, please visit our website.

Venus Engineers

·

Follow

4 min read

·

Dec 27, 2022

--

Electric wire rope hoists

Electric wire rope hoists are an essential tool for a variety of industrial and commercial applications. They provide precise control over the lifting, lowering, positioning, and transporting of heavy loads. But choosing the right electric wire rope hoist for your needs can be tricky — there’s a lot to consider in order to make sure you get the most out of your investment. In this blog post, we’ll discuss some key factors to keep in mind when selecting an electric wire rope hoist that’s perfect for your application.

Capacity & Weight Limits

The first thing you need to think about is what capacity and weight limits you need. Electric wire rope hoists come in different sizes with various capacities ranging from 500 kg (1,100 lbs) up to 20 tonnes (20 tons). Generally speaking, the larger the capacity or weight limit required by your application will determine whether you require a single-hook or double-hook model hoist as well as other features such as load-limiting switches and overload protection devices if needed. Depending on how much weight is being lifted regularly will help decide which type of electric wire rope hoist is best suited for use onsite.

Link to DJHOISTWINCH

Environment & Location

It’s also important to consider where exactly the electric wire rope hoist be used; inside or outside. If using outdoors then weatherproofing may be necessary so it’s important that any electrical components are protected against dust particles, moisture, and extreme temperatures depending on location or seasonality fluctuations experienced throughout the year. Also, ensure all exposed parts are made from corrosion-resistant materials like stainless steel which helps prevent rusting over time due to environmental exposure while still providing strength during everyday operation. Additionally, look into safety standards applicable within industry regulations and specific state/country requirements — especially relevant when operating vehicles under bridge cranes, etc… This allows operators peace of mind knowing they have taken due care towards mitigating potential risks associated with hazardous working environments before purchasing any equipment!

electric wire rope hoist

Motor Type & Speed Settings

When looking at electric wire rope hoist motor types available there are two common ones: AC motors (Alternating Current) which run off alternating current electricity supply while DC motors (Direct Current) operate directly off battery power sources only making them more suitable where access might not always be available i.e remote locations without access points nearby or high-security zones requiring no external connections whatsoever! Motors typically come equipped with adjustable speed settings allowing users greater control over how quickly their load moves either up/down depending upon the task being performed at any given moment in time — an ideal feature, especially when needing precision loading movements during delicate operations such as placing items onto shelves without causing any damage whatsoever! Additionally, these settings should match those set forth by local governing bodies too ensuring compliance across the board whilst still achieving desired end results every single time!

Construction Quality & Maintenance Requirements

Finally construction quality should play an integral role when selecting an appropriate electric wire rope hoist; after all, this will affect its lifespan along with overall cost efficiency gained through reduced maintenance costs down line making sure the unit works properly each day regardless of the type of environment encountered wherever possible! Look closely at material composition; sometimes cheaper models might seem attractive initially but could contain inferior metals leading to premature wear and tear over extended periods of use meaning replacement sooner rather than later adding unnecessary expense budgets already stretched thin enough already so pay attention here folks!! Also, remember to check manufacturer recommendations regarding servicing schedules oil changes, etc… this ensures longevity performance levels remain optimal throughout the life cycle product itself thus avoiding situations where costly repairs would otherwise occur bringing the entire operation to a grinding halt until resolved again resulting in lost productivity and revenue losses alike…nothing worse than that don’t ya think?!

Conclusion

Choosing the right electric wire rope hoist system depends largely on identifying exactly what needs must be met based upon particular job specifications involved therein — taking into account elements such capacity/weight limits required motor type speed settings construction quality maintenance requirements amongst others discussed above enables informed decisions made helping ensure the project runs smoothly efficiently safely possible everywhere around the world today now more ever before!!!

Wire Rope Hoists

A BUYER'S GUIDE TO WIRE ROPE HOISTS

Why should you use a wire rope hoist?

  • The standard hoisting unit used on most bridge cranes is wire rope.
  • The wire rope hoist with all of the wire rope stored neatly on the drum presents a pleasing profile. 
  • The cost of electric chain hoists above 3-ton begins to exceed wire rope.
  • On chain hoists, particularly those with lifts of 20-feet and above, the chain container can present headroom problems.
  • The great majority of electric hoists above 5-ton are wire rope due to lift speed required and resulting cost considerations.

When should you use a wire rope hoist?

  • Whenever you are putting a hoist on an electric travelling bridge crane 2-ton or above, you should apply a wire rope hoist unless some circumstance specifically dictates the use of chain. 
  • Whenever you have any application requiring an electric hoist, with capacity of 5-ton or above, use wire rope unless some circumstance dictates chain. One circumstance that might dictate chain would be a requirement for hook mounting. This is not normally available for wire rope.

Which wire rope hoist should you use?

  • Use one with a rated capacity no greater than that of the structure on which it will be placed. 
  • Use one with a rated capacity greater than the maximum load to be lifted. (Never exceed rated capacity)
  • Use one with a duty cycle rating sufficient to handle the job required.
  • Use one with specifications to handle the job requirement. Some of the items to be considered are lift required, lifting speed, operating voltage, reeving and headroom. 
  • Use one with a motor driven trolley in most instances.
  • Use one with a mechanical load brake when redundant braking is required or when a standard variable frequency drive (not flux vector) is to be used.
  • Use one with a rope guide if the hook block is ever allowed to rest on the floor or some other object causing slack in the cable that might cause the wire rope to jump out of the drum grooves.
  • Use one with true vertical lift (double reeved) when the slight hook drift of single reeving causes an application problem such as lowering a load down into an opening.
  • Use one with a two-speed or a variable frequency drive with higher capacities and speeds.

CAUTION: These tips are provided as a starting point in the selection process and are not universally applicable.
Please consult our experts for the solution to your specific application problem.






Why should you buy a Wire Rope Hoist from Ace Industries?


  • Best selection of hoists from all major manufacturers insures that you will get the best hoist for your application
  • Most complete inventory available insures that you get quick delivery of the hoist you need
  • Most competitive price is guaranteed.
  • Best technical and application advice to insure that your electric chain hoist purchase will meet your need
  • Same day shipments
  • No labor charges for changes to lifts and most other normal modifications
  • Best after sale service. We are a warranty repair center and authorized master parts depot for all of the brands that we represent.
  • Ace satisfaction guarantee*

*Ace satisfaction guarantee: If you are dissatisfied with any item purchased from Ace, that is a normal stock item for Ace, you may return it for full refund or credit at any time within 10 days following shipment. Items must be returned prepaid, and a return goods authorization number must be issued by Ace and be included with the return. Returned items must be complete, undamaged and in new condition. Stock items modified by Ace to fit a particular application such as changing chain lift, are not covered by this satisfaction guarantee and are subject to a reasonable restocking charge.

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Guide: Everything you need to know about strapping
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Brewery Equipment Cost Saving Tips
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How to Choose the Right Electric Wire Rope HoistElectric Wire Rope Hoist for Your Needs

How to Choose the Right Electric Wire Rope Hoist for Your Needs

Venus Engineers

·

Follow

4 min read

·

Dec 27, 2022

--

Electric wire rope hoists

Electric wire rope hoists are an essential tool for a variety of industrial and commercial applications. They provide precise control over the lifting, lowering, positioning, and transporting of heavy loads. But choosing the right electric wire rope hoist for your needs can be tricky — there’s a lot to consider in order to make sure you get the most out of your investment. In this blog post, we’ll discuss some key factors to keep in mind when selecting an electric wire rope hoist that’s perfect for your application.

Capacity & Weight Limits

The first thing you need to think about is what capacity and weight limits you need. Electric wire rope hoists come in different sizes with various capacities ranging from 500 kg (1,100 lbs) up to 20 tonnes (20 tons). Generally speaking, the larger the capacity or weight limit required by your application will determine whether you require a single-hook or double-hook model hoist as well as other features such as load-limiting switches and overload protection devices if needed. Depending on how much weight is being lifted regularly will help decide which type of electric wire rope hoist is best suited for use onsite.

Environment & Location

It’s also important to consider where exactly the electric wire rope hoist be used; inside or outside. If using outdoors then weatherproofing may be necessary so it’s important that any electrical components are protected against dust particles, moisture, and extreme temperatures depending on location or seasonality fluctuations experienced throughout the year. Also, ensure all exposed parts are made from corrosion-resistant materials like stainless steel which helps prevent rusting over time due to environmental exposure while still providing strength during everyday operation. Additionally, look into safety standards applicable within industry regulations and specific state/country requirements — especially relevant when operating vehicles under bridge cranes, etc… This allows operators peace of mind knowing they have taken due care towards mitigating potential risks associated with hazardous working environments before purchasing any equipment!

electric wire rope hoist

Motor Type & Speed Settings

When looking at electric wire rope hoist motor types available there are two common ones: AC motors (Alternating Current) which run off alternating current electricity supply while DC motors (Direct Current) operate directly off battery power sources only making them more suitable where access might not always be available i.e remote locations without access points nearby or high-security zones requiring no external connections whatsoever! Motors typically come equipped with adjustable speed settings allowing users greater control over how quickly their load moves either up/down depending upon the task being performed at any given moment in time — an ideal feature, especially when needing precision loading movements during delicate operations such as placing items onto shelves without causing any damage whatsoever! Additionally, these settings should match those set forth by local governing bodies too ensuring compliance across the board whilst still achieving desired end results every single time!

Construction Quality & Maintenance Requirements

Finally construction quality should play an integral role when selecting an appropriate electric wire rope hoist; after all, this will affect its lifespan along with overall cost efficiency gained through reduced maintenance costs down line making sure the unit works properly each day regardless of the type of environment encountered wherever possible! Look closely at material composition; sometimes cheaper models might seem attractive initially but could contain inferior metals leading to premature wear and tear over extended periods of use meaning replacement sooner rather than later adding unnecessary expense budgets already stretched thin enough already so pay attention here folks!! Also, remember to check manufacturer recommendations regarding servicing schedules oil changes, etc… this ensures longevity performance levels remain optimal throughout the life cycle product itself thus avoiding situations where costly repairs would otherwise occur bringing the entire operation to a grinding halt until resolved again resulting in lost productivity and revenue losses alike…nothing worse than that don’t ya think?!

Conclusion

Choosing the right electric wire rope hoist system depends largely on identifying exactly what needs must be met based upon particular job specifications involved therein — taking into account elements such capacity/weight limits required motor type speed settings construction quality maintenance requirements amongst others discussed above enables informed decisions made helping ensure the project runs smoothly efficiently safely possible everywhere around the world today now more ever before!!!

Wire Rope Hoists

A BUYER'S GUIDE TO WIRE ROPE HOISTS

Why should you use a wire rope hoist?

  • The standard hoisting unit used on most bridge cranes is wire rope.
  • The wire rope hoist with all of the wire rope stored neatly on the drum presents a pleasing profile. 
  • The cost of electric chain hoists above 3-ton begins to exceed wire rope.
  • On chain hoists, particularly those with lifts of 20-feet and above, the chain container can present headroom problems.
  • The great majority of electric hoists above 5-ton are wire rope due to lift speed required and resulting cost considerations.

When should you use a wire rope hoist?

  • Whenever you are putting a hoist on an electric travelling bridge crane 2-ton or above, you should apply a wire rope hoist unless some circumstance specifically dictates the use of chain. 
  • Whenever you have any application requiring an electric hoist, with capacity of 5-ton or above, use wire rope unless some circumstance dictates chain. One circumstance that might dictate chain would be a requirement for hook mounting. This is not normally available for wire rope.

Which wire rope hoist should you use?

  • Use one with a rated capacity no greater than that of the structure on which it will be placed. 
  • Use one with a rated capacity greater than the maximum load to be lifted. (Never exceed rated capacity)
  • Use one with a duty cycle rating sufficient to handle the job required.
  • Use one with specifications to handle the job requirement. Some of the items to be considered are lift required, lifting speed, operating voltage, reeving and headroom. 
  • Use one with a motor driven trolley in most instances.
  • Use one with a mechanical load brake when redundant braking is required or when a standard variable frequency drive (not flux vector) is to be used.
  • Use one with a rope guide if the hook block is ever allowed to rest on the floor or some other object causing slack in the cable that might cause the wire rope to jump out of the drum grooves.
  • Use one with true vertical lift (double reeved) when the slight hook drift of single reeving causes an application problem such as lowering a load down into an opening.
  • Use one with a two-speed or a variable frequency drive with higher capacities and speeds.

CAUTION: These tips are provided as a starting point in the selection process and are not universally applicable.
Please consult our experts for the solution to your specific application problem.






Why should you buy a Wire Rope Hoist from Ace Industries?


  • Best selection of hoists from all major manufacturers insures that you will get the best hoist for your application
  • Most complete inventory available insures that you get quick delivery of the hoist you need
  • Most competitive price is guaranteed.
  • Best technical and application advice to insure that your electric chain hoist purchase will meet your need
  • Same day shipments
  • No labor charges for changes to lifts and most other normal modifications
  • Best after sale service. We are a warranty repair center and authorized master parts depot for all of the brands that we represent.
  • Ace satisfaction guarantee*

*Ace satisfaction guarantee: If you are dissatisfied with any item purchased from Ace, that is a normal stock item for Ace, you may return it for full refund or credit at any time within 10 days following shipment. Items must be returned prepaid, and a return goods authorization number must be issued by Ace and be included with the return. Returned items must be complete, undamaged and in new condition. Stock items modified by Ace to fit a particular application such as changing chain lift, are not covered by this satisfaction guarantee and are subject to a reasonable restocking charge.

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